Engine Mechanical:
Engine assembly, disassembly, lubrication, cooling, fuel delivery, exhaust systems, emissions control
Engine Performance:
Ignition system, starting and charging systems, fuel injection, electronic engine controls (EEC-V)
Transmission Drivetrain:
Automatic transmission (AX4N), torque converter, drive axles, differential
Chassis Systems:
Brakes (front disc, rear drum, ABS), steering (rack and pinion), suspension (independent front, solid rear axle)
Electrical Systems:
Battery, charging, starting, lighting, instruments, accessories, power windows, power locks, climate control system
Body And Frame:
Body construction, interior trim, exterior trim, doors, glass, seat systems, HVAC system ducting
Wiring Diagrams:
Complete and detailed wiring schematics for all vehicle systems
Maintenance And Servicing:
Routine maintenance schedules, fluid checks and changes, filter replacements, inspections
Engine Repair:
Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft service
Transmission Repair:
Automatic transmission diagnostics, fluid service, internal component repair and replacement
Brake System Repair:
Brake pad and shoe replacement, caliper and wheel cylinder service, brake line replacement, ABS component diagnostics
Steering And Suspension Repair:
Component replacement (ball joints, tie rod ends, struts), alignment procedures
Electrical Troubleshooting:
Diagnosis of electrical faults using wiring diagrams, component testing, circuit diagnosis
Bodywork And Trim:
Panel removal and installation, trim component replacement, glass sealing
Fault Finding Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem identification
Depth:
Comprehensive (Covers everything from basic maintenance to full mechanical and electrical system overhauls)
NHTSA Frontal Impact Driver:
4 Stars (1999 Model Year)
NHTSA Frontal Impact Passenger:
4 Stars (1999 Model Year)
IIHS Frontal Offset:
Acceptable (for similar vehicles)
Anti Lock Brakes:
Standard (ABS)
Airbags:
Driver and front passenger airbags
Seat Belts:
Front and rear seat belts, driver-side pretensioner
Oil Change Interval:
Refer to owner's manual for specific mileage/time intervals, typically 5,000-7,500 miles or 6 months.
Transmission Fluid Change:
Every 30,000-60,000 miles or as specified in the manual.
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Spark Plug Replacement:
Refer to manual, typically around 100,000 miles for platinum or iridium plugs.
Engine Oil Specification:
API Certified SAE 5W-30 or 5W-20 (check owner's manual for specific recommendation).
Transmission Fluid Type:
MERCON V Automatic Transmission Fluid (ATF)
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent.
Brake Fluid Type:
DOT 3 Brake Fluid
Common Problems Engine:
Head gasket leaks, intake manifold gasket leaks, camshaft/crankshaft position sensor failures.
Common Problems Transmission:
AX4N transmission internal wear, solenoid pack issues, torque converter shudder.
Common Problems Suspension:
Worn ball joints, tie rod ends, and strut mounts; rear axle bushings.
Common Problems Electrical:
HVAC blower motor resistor failure, power window motor failure, ABS sensor issues.
Oem Heritage:
Joint venture between Ford Motor Company and Nissan Motor Co., Ltd. for minivan production.
Generation Information:
Second generation Villager (1999 model year facelift).
Manufacturing Location:
Kansas City Assembly, Kansas City, Missouri, USA
Production Years:
1995-2002 (Villager nameplate)
