🏷️ Basic Information

Make:

Ford

Model:

Windstar

Year:

2002

Generation:

Second Generation (ASG)

Platform Code:

AX4N/AX4S/4F50N Transaxle

👋 Introduction

Market Position:

The 2002 Ford Windstar was a popular minivan in a highly competitive segment, aiming to provide family-friendly features and comfort. This manual software positions itself as a superior alternative to outdated printed manuals, offering convenience, affordability, and extensive coverage for owners and independent repair shops.

Competitive Analysis:

Competes with other minivan repair manuals and online subscription services. Its key advantage is licensed OE (Original Equipment) data from RepairSurge, ensuring accuracy and comprehensiveness often lacking in unofficial sources. The year-long subscription model adds value.

Key Features:

Officially licensed OE data, web-based access, multi-device compatibility, extensive system coverage, step-by-step repair procedures, diagnostic information, troubleshooting guides, and year-long access with renewal options.

📋 Manual Details

Coverage Areas:

Comprehensive service and repair for all systems of the 2002 Ford Windstar.

Page Count:

Not specified (digital format provides dynamic content access)

Manual Type:

Online Service and Repair Manual Software

Language:

English

Format:

Web-based access via browser, compatible with PC, laptop, smartphone, tablet.

Source Material:

Licensed information derived from OE (Original Equipment) materials.

Vendor:

RepairSurge

Access Period:

1 Year

Renewal Options:

Discounts available for additional years of access.

📖 Manual Coverage

Systems Covered:

Engine (3.0L Vulcan V6, 3.8L Essex V6), Drivetrain (FWD), Transmission (4-speed automatic), Brakes (ABS), Suspension (Front Independent, Rear Solid Axle), Steering, Electrical System (Wiring Diagrams, Powertrain Control Modules, Body Control Modules), HVAC (Heating, Ventilation, Air Conditioning), Fuel System, Exhaust System, Cooling System, Chassis, Bodywork, Interior Components, Safety Restraints (Airbags, Seatbelts).

Procedures Included:

Routine maintenance, scheduled servicing, diagnostics, troubleshooting, repair procedures for all major systems, component removal and installation, wiring harness repair, diagnostic trouble code (DTC) interpretation, torque specifications, fluid capacities, and special tool requirements.

Technical Depth:

Factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed repair procedures, component-level diagnostics, and factory specifications.

Specific Procedures:

Engine tune-up, ignition system diagnostics, fuel injector testing, transmission fluid and filter service, brake pad and rotor replacement, suspension component replacement (ball joints, tie rods, control arms), steering rack repair, wheel bearing replacement, HVAC system diagnostics and component replacement (blower motor, compressor, evaporator), power window motor replacement, power sliding door repair.

📊 Manual Specifications

File Format:

Digital/Web-based

Print Quality:

N/A (Digital)

Binding Type:

N/A (Digital)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine:

3.0L Vulcan OHV V6

Secondary Engine:

3.8L Essex OHV V6

Horsepower 3.0L:

150 hp @ 4900 rpm

Torque 3.0L:

185 lb-ft @ 3250 rpm

Horsepower 3.8L:

200 hp @ 4500 rpm

Torque 3.8L:

240 lb-ft @ 3000 rpm

Fuel System:

Electronic Fuel Injection (EFI)

Engine Management:

EEC-V Powertrain Control Module (PCM)

Engine Cooling System:

Liquid-cooled, pressurized system with thermostatically controlled fan.

Engine Valvetrain:

Overhead Valve (OHV) with pushrods and rocker arms

🔧 Transmission

Standard Transmission:

4-speed Automatic Transaxle (4F50N for 3.8L, AX4N for 3.0L)

Features:

Electronic control, Overdrive, Lock-up torque converter

Fluid Type:

Mercon V (for 4F50N), Mercon (for AX4N)

Torque Converter Lockup:

Electronically controlled lock-up clutch for improved fuel efficiency at cruising speeds.

📐 Dimensions

Wheelbase:

119.0 inches

Overall Length:

199.5 inches

Overall Width:

74.4 inches

Overall Height:

68.3 inches

Track Width Front:

63.2 inches

Track Width Rear:

63.7 inches

Curb Weight 3.0L:

Approximately 4,200 - 4,400 lbs

Curb Weight 3.8L:

Approximately 4,300 - 4,500 lbs

Gross Vehicle Weight Rating:

Approximately 5,800 - 6,000 lbs

Towing Capacity:

Up to 3,500 lbs (with optional towing package).

Cargo Volume Behind 3Rd Row:

Approximately 15.7 - 20.0 cu ft (depending on configuration)

Cargo Volume Behind 2Nd Row:

Approximately 66.0 - 71.0 cu ft

Cargo Volume Max:

Approximately 140.0 - 145.0 cu ft

🛡️ Safety Features

NHTSA Front Impact Driver:

5-Star

NHTSA Front Impact Passenger:

5-Star

NHTSA Side Impact Front Driver:

4-Star

NHTSA Side Impact Front Passenger:

4-Star

NHTSA Side Impact Rear Driver:

4-Star

NHTSA Side Impact Rear Passenger:

4-Star

IIHS Frontal Offset:

Good

Active Features:

Anti-lock Braking System (ABS)

Passive Features:

Front airbags, Optional side-impact airbags (on some trims), Three-point seatbelts with pretensioners, LATCH child seat anchors.

Tire Pressure Monitoring:

N/A (Not typically equipped on this model)

💡 Technology Features

Infotainment System:

Optional AM/FM stereo with CD player, optional premium audio system, optional rear-seat entertainment system.

Driver Assistance Features:

Cruise control, optional rear parking assist sensors.

Connectivity:

Basic (e.g., Power windows, power locks, remote keyless entry on higher trims).

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (or as specified by vehicle usage).

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed.

Coolant Change:

Initial change at 100,000 miles, then every 50,000 miles.

Engine Oil Type:

SAE 5W-30 (API SG or higher)

Engine Oil Capacity 3.0L:

4.5 quarts (with filter)

Engine Oil Capacity 3.8L:

5.0 quarts (with filter)

Coolant Type:

Ford Super Plus Premium (Gold) Antifreeze/Coolant (or equivalent meeting WSS-M97B44-D spec)

Brake Fluid Type:

DOT 3

Known Issues:

Transmission shudder/failure (especially earlier models with AX4N), rear axle seal leaks, intake manifold gasket leaks, ABS sensor failures, sliding door mechanism issues, exhaust system corrosion, power steering pump leaks.

Spark Plug Type 3.0L:

Motorcraft AWSF-22PP or equivalent (platinum recommended)

Spark Plug Type 3.8L:

Motorcraft AWSF-22PP or equivalent (platinum recommended)

Tire Size Standard:

P215/70R15

Wheel Bolt Pattern:

5 x 108 mm

📚 Vehicle History

Brand Heritage:

Ford has a long and storied history in the automotive industry, known for producing a wide range of vehicles from compact cars to heavy-duty trucks. The minivan segment was a key focus for Ford during the 1990s and early 2000s with the Windstar.

Model Evolution:

The Windstar replaced the Ford Aerostar minivan. The second generation (introduced for 1999) featured a redesigned exterior and interior, improved safety, and the availability of the more powerful 3.8L V6 engine. The 2002 model year saw minor updates and continued to be a significant player in the minivan market.

Production Period:

1995-2007

Production Location:

Oakville, Ontario, Canada

Trim Levels:

GL, GLS, Eddie Bauer (may vary slightly by year/market)

🏆 Awards & Recognition

Recognitions:

The Ford Windstar was a consistent seller and a familiar presence in the minivan market. While specific awards for the 2002 model year may vary, it generally performed well in consumer surveys for its practicality and features. Its safety ratings were also generally favorable.