FSO POLONEZ 1300 1500 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: FSO Model: Polonez Engine Variants: 1300, 1500 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, classic...

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类型: Car

斯库: 192231

标签: Car Cars FSO Polonez POLONEZ 1300 POLONEZ 1500

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Polonez

Engine Variants:

1300, 1500

Product Type:

Service Repair Workshop Manual

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, classic car restorers, owners seeking to maintain and repair their FSO Polonez.

Value Proposition:

Provides comprehensive, reliable repair information to empower owners and technicians, avoiding costly dealership repairs and incomplete aftermarket guides.

Competitive Analysis

Differentiation:

Presents itself as the 'Best Manual Available' on Tradebit, emphasizing completeness ('No Missing Pages') and customer satisfaction, directly contrasting with inferior, incomplete manuals.

Key Features

Completeness:

Marketed as a complete manual covering all models and all repair aspects, ensuring no vital information is omitted.

Usability:

Supplied in an easy-to-use PDF format with a superb table of contents for quick navigation.

📋 Manual Details

Coverage Areas

Manual Coverage:

Comprehensive repair, maintenance, and overhaul for all aspects of the FSO Polonez 1300 and 1500 models.

Page Count

Estimated Page Count:

Hundreds (specific number not provided, but described as 'hundreds of pages').

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

Assumed English (based on product description language, specific language not explicitly stated).

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (assembly, disassembly, inspection, repair), cooling system, lubrication system, fuel system (carburetor, injection if applicable), ignition system, exhaust system.

Transmission Systems:

Manual transmission (disassembly, assembly, repair, adjustments), clutch system, driveshafts, differential.

Braking Systems:

Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, fluid specifications, bleeding procedures.

Suspension Systems:

Front suspension (independent, MacPherson struts), rear suspension (live axle, leaf springs), shock absorbers, springs, steering linkage.

Electrical Systems:

Wiring diagrams, battery, alternator, starter motor, lighting system, gauges, switches, fuses, relays, fuse box locations.

Body And Chassis:

Body panels, doors, hood, trunk lid, glass, interior trim, chassis frame, rust prevention and repair.

Steering Systems:

Steering column, steering gearbox, power steering (if equipped), alignment specifications.

Cooling System:

Radiator, fan, water pump, thermostat, coolant specifications, capacity, flushing procedures.

Fuel System:

Fuel tank, fuel lines, fuel pump, carburetor models (e.g., Weber, Solex), fuel filter, specifications, adjustments.

Exhaust System:

Exhaust manifold, pipes, muffler, catalytic converter (if applicable), gaskets, mounting hardware.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter service, belt adjustments, brake adjustments.

Repair Procedures:

Engine rebuild, transmission overhaul, brake caliper/cylinder replacement, clutch replacement, suspension component replacement, exhaust system repair, electrical component troubleshooting and repair.

Troubleshooting Guidance:

Step-by-step diagnostic procedures for common problems, symptom-based troubleshooting charts.

Rebuilding Procedures:

Detailed instructions for complete engine and transmission rebuilds, including component tolerances and specifications.

Refurbishment Procedures:

Guidance on restoring worn components and bodywork.

Technical Depth

Depth:

Highly detailed, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical schematics and troubleshooting.

📊 Manual Specifications

File Format

Format:

Searchability:

Assumed searchable text content in PDF format.

Print Quality

Quality:

High quality digital reproduction, designed for clarity and usability.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, overhead valve (OHV)

Displacement 1300:

1295 cc

Displacement 1500:

1481 cc

Performance

Horsepower 1300:

Approx. 60-65 hp (depending on specific variant and tuning).

Horsepower 1500:

Approx. 70-75 hp (depending on specific variant and tuning).

Torque 1300:

Approx. 90-95 Nm.

Torque 1500:

Approx. 105-110 Nm.

Fuel System

Carburetion:

Typically single-barrel or twin-barrel carburetors (e.g., Weber, Solex, or ZYT variants).

Fuel Type:

Unleaded gasoline (later models) or leaded gasoline (earlier models).

Engine Build

Engine Block Material:

Cast iron

Cylinder Head Material:

Aluminum alloy

🔧 Transmission

Standard

Transmission Type:

4-speed manual transmission

Optional

Optional Transmission:

5-speed manual transmission (introduced on later models).

Features

Drive Layout:

Rear-wheel drive (RWD)

Clutch Type:

Single dry plate, hydraulically operated clutch.

📐 Dimensions

Exterior

Body Styles:

Saloon (4-door), Estate (station wagon), Pickup truck (Polonez Truck).

Wheelbase:

Approx. 2665 mm

Length:

Approx. 4200-4400 mm (varies by body style)

Width:

Approx. 1640-1660 mm

Height:

Approx. 1400-1450 mm

Weights

Curb Weight:

Approx. 1050-1150 kg (depending on configuration)

🛡️ Safety Features

Ratings

Crash Safety:

Modern safety standards were not a primary focus during its development period; safety features are basic compared to contemporary vehicles.

Active Features

Brakes:

Front disc brakes, rear drum brakes, dual-circuit hydraulic system.

Steering:

Recirculating ball steering gearbox.

Passive Features

Seat Belts:

Standard seat belts (lap belts in rear for early models, three-point likely on later variants).

Body Structure:

Integrated safety cage elements, deformable front and rear sections.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, often with a cassette player (optional). Speaker count and quality are rudimentary by modern standards.

Driver Assistance

Driver Aids:

No electronic driver assistance systems (e.g., ABS, traction control, stability control) were standard or widely available on most models.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km or 6 months (consult manual for precise intervals based on driving conditions).

Transmission Fluid Change:

Recommended at higher mileage intervals (e.g., 40,000-60,000 km), or if towing.

Spark Plug Replacement:

Approximately every 15,000 - 20,000 km.

Fluid Specifications

Engine Oil Type:

API SF or SG, SAE 15W-40 or 20W-50 (check manual for exact viscosity and API rating based on ambient temperature).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Transmission Fluid Type:

GL-4 gear oil, SAE 75W-90 or 80W-90.

Known Issues

Body Corrosion:

Prone to rust and corrosion, especially in wheel arches, sills, and door bottoms, due to manufacturing materials and environmental factors.

Carburetor Performance:

Carburetors can become worn or require frequent adjustment for optimal performance and fuel economy.

Electrical Reliability:

Older electrical systems can be prone to issues with wiring degradation, faulty grounds, and unreliable switches.

Suspension Wear:

Wear in suspension bushings and ball joints can lead to noise and imprecise handling.

📚 Vehicle History

Brand Heritage

Manufacturer:

Fabryka Samochodów Osobowych (FSO), Polish manufacturer.

Model Evolution

Design Basis:

Based on the Fiat 125 P, itself a modernized version of the Fiat 125. The Polonez featured a new, more aerodynamic body designed by Giorgetto Giugiaro.

Introduction Year:

Production

Production Period:

1978-2002

Manufacturing Location:

Warsaw, Poland

Key Milestones:

Introduction of 1500cc engine, 5-speed gearbox, various facelifted versions and special editions throughout its long production run.

🏆 Awards & Recognition

Recognitions

Market Reception:

While not recipient of formal awards in the Western sense, it was a significant domestically produced vehicle in Poland, offering a robust and practical option for many families.