Engine:
Detailed overhaul procedures, component testing, diagnosis for 1300cc and 1500cc variants.
Clutch:
Adjustment, removal, installation, inspection, and replacement of clutch assembly and related components.
Gearbox:
Disassembly, assembly, inspection, and repair of manual transmission, including gear selection and synchronization.
Propeller Shaft:
Inspection, balancing, and replacement of propeller shaft and universal joints.
Rear Axle:
Differential overhaul, axle shaft replacement, bearing adjustments, and lubrication.
Brakes:
Front disc and rear drum brake system diagnosis, repair, fluid replacement, and bleeding procedures.
Steering System:
Steering rack, tie rod ends, steering column, and power steering (if equipped) inspection and repair.
Suspension And Road Wheels:
Front and rear suspension component diagnosis, replacement (shocks, springs, bushings), wheel alignment, and tire service.
Electric System:
Wiring diagrams, component testing, battery, alternator, starter motor, lighting, ignition system troubleshooting.
Body:
Body panel repair, door mechanisms, interior trim, glass replacement, and sealing.
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, and tank servicing.
Ignition System:
Distributor, ignition coil, spark plug wires, timing adjustments.
Cooling System:
Radiator, water pump, thermostat, heater core, fan, hoses.
Exhaust System:
Exhaust manifold, pipes, muffler, catalytic converter (if fitted on later models).
Wheels And Tires:
Tire pressure, rotation, balancing, wheel mounting, and stud torque specifications.
Chassis:
Frame inspection and repair (if applicable, or unibody structure). Mounting points for suspension and drivetrain.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points.
Repair:
Step-by-step repair instructions for all major mechanical and electrical systems.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common faults.
Diagnostics:
Guidance on identifying symptoms and pinpointing the root cause of issues.
Assembly Disassembly:
Detailed, illustrated steps for removing and installing components.
Technical Specifications:
Torque values for critical fasteners, clearances, and adjustments.
Depth:
Comprehensive, suitable for both amateur mechanics and professional workshops. Covers routine maintenance to complete overhauls.
Diagnostic Charts:
Includes diagnostic flowcharts and tables for troubleshooting specific symptoms.
Engine 1300Cc Type:
Inline-4, naturally aspirated, OHC (Overhead Camshaft)
Engine 1500Cc Type:
Inline-4, naturally aspirated, OHC (Overhead Camshaft)
Engine 1300Cc Power:
Approx. 60-70 HP (varies by specific variant and tuning)
Engine 1500Cc Power:
Approx. 75-85 HP (varies by specific variant and tuning)
Fuel Delivery:
Carburetor (e.g., Solex, Weber variants typical for era)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Oil Type 1300Cc:
API SF/CD, SAE 20W-50 or 15W-40 (consult manual for exact spec)
Oil Type 1500Cc:
API SF/CD, SAE 20W-50 or 15W-40 (consult manual for exact spec)
Coolant Type:
Ethylene Glycol based antifreeze/coolant mixture (50/50)
Oil Change:
Every 5,000 - 7,500 km or annually (refer to manual for precise interval and condition).
Air Filter Replacement:
Every 15,000 - 20,000 km or as needed based on operating environment.
Spark Plug Replacement:
Every 20,000 - 30,000 km.
Brake Fluid:
DOT 3 or DOT 4 (verify in manual)
Coolant Capacity:
Approx. 7-8 liters (system capacity)
Common Problems:
Rust/corrosion, carburetor tuning issues, electrical gremlins, suspension wear, occasional cooling system leaks.
