Gas Gas EC FSE 400 450 2003-2007 Service & Repair Workshop Manual

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Basic Information Identification Make: Gas Gas Model: EC FSE Model Variants: 400, 450 Production Years: 2003, 2004, 2005, 2006, 2007 Introduction Market Position Target Audience: Owners, DIY enthusiasts, professional mechanics...

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类型: Motorcycle

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标签: 2003 2004 2005 2006 2007 EC FSE 400 EC FSE 450 EC Models Featured Gas Gas Motorcycle Motorcycles

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Description

Basic Information
Identification
Make:	Gas Gas
Model:	EC FSE
Model Variants:	400, 450
Production Years:	2003, 2004, 2005, 2006, 2007

Introduction
Market Position
Target Audience:	Owners, DIY enthusiasts, professional mechanics working on Gas Gas EC FSE 400/450 models
Competitive Analysis
Value Proposition:	Provides complete, factory-level repair and maintenance information, saving significant costs compared to dealership services
Key Features
Content Quality:	Detailed photos and diagrams, step-by-step instructions, exploded views
Usage Flexibility
Device Compatibility:	Usable on multiple computers, tablets, and smartphones

Manual Details
Coverage Areas
Coverage Scope:	All repairs, servicing, and troubleshooting procedures
Page Count
Page Count Description:	Hundreds of pages
Manual Type
Manual Type:	Factory Service Repair Workshop Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine Systems:	Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, exhaust, starting and charging systems
Transmission Drivetrain Systems:	Gearbox, clutch, final drive, chain and sprockets maintenance and repair
Chassis Suspension Steering:	Front forks, rear shock absorber, swingarm, linkages, steering head bearings, wheel bearings
Braking Systems:	Hydraulic brake systems (front and rear), caliper service, master cylinder, brake lines, pads, rotors
Electrical Systems:	Wiring diagrams, lighting system, instrumentation, battery, starter, ignition switch, relays, fuses
Body Frame Components:	Frame inspection and repair, body panels, plastics, seat, fuel tank, airbox
Procedures Included
Routine Maintenance:	Oil changes, filter replacement, chain adjustment, spark plug replacement, valve clearance checks
Troubleshooting:	Diagnostic procedures for common and uncommon problems, fault finding charts
Repair Rebuild:	Complete engine rebuild, gearbox overhaul, suspension fork servicing, brake caliper rebuilding
Technical Specifications:	Torque specifications for all fasteners, engine clearances, fluid capacities, electrical specifications
Technical Depth
Depth Of Coverage:	Comprehensive, covering basic maintenance to full engine and component overhauls

Manual Specifications
File Format
File Format:	PDF
Print Quality
Printability:	Printable (single page or entire manual)
Binding Type
Binding Type:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)
Software Compatibility
Os Compatibility:	Windows and macOS
Licensing
License Term:	Lifetime use, no expiry

Engine Specifications
Primary Engine
Engine Type:	Single-cylinder, four-stroke
Displacement 400:	Approximately 397cc (specific to model variant)
Displacement 450:	Approximately 449cc (specific to model variant)
Performance
Cooling System:	Liquid-cooled
Fuel System
Fuel Delivery:	Carburetor (likely Keihin FCR series based on era and performance) or Fuel Injection depending on specific sub-model and region (manual will detail)
Ignition System
Ignition Type:	Electronic ignition (CDI or similar)
Lubrication
Oil Type Recommendation:	Manual will specify appropriate motorcycle-specific synthetic or mineral oil grades (e.g., 10W-40, 20W-50) and API ratings
Engine Components
Valve Train:	DOHC (Dual Overhead Camshaft), 4 valves per cylinder

Transmission
Standard
Transmission Type:	Constant-mesh, 5 or 6-speed sequential gearbox
Features
Clutch Type:	Wet multi-plate clutch, hydraulically or cable operated
Final Drive:	O-ring sealed chain, sprockets
Fluid Specifications
Transmission Oil Type:	Manual will specify appropriate gearbox oil (e.g., SAE 75W-90, SAE 80W-90, or specific motorcycle transmission fluid)

Dimensions
Weights
Dry Weight Estimate:	Estimated 115-125 kg (dry, model dependent)

Safety Features
Ratings
Safety Standards:	European EC standards, relevant homologation for street legal versions if applicable
Active Features
Braking System Type:	Hydraulic disc brakes, front and rear
Passive Features
Lighting:	Headlight, taillight, brake light, turn signals (depending on homologation)

Technology Features
Infotainment
Instrumentation:	Digital or analog instrumentation typically including speedometer, odometer, trip meter, tachometer, neutral indicator, oil pressure warning light, turn signal indicators
Driver Assistance
ABS:	ABS typically not standard on models from this era, especially in off-road focused variants. Manual will confirm presence or absence.

Maintenance
Service Intervals
Oil Change Interval:	Manual will specify (e.g., every 3,000-5,000 km or annually for street use, more frequently for off-road)
Valve Check Interval:	Manual will specify (e.g., every 6,000-10,000 km)
Fluid Specifications
Coolant Type:	Manual will specify recommended antifreeze/coolant mixture (e.g., ethylene glycol-based with corrosion inhibitors)
Brake Fluid Type:	Manual will specify DOT 3 or DOT 4 brake fluid
Known Issues
Common Wear Items:	Clutch plates, chain and sprockets, wheel bearings, fork seals, exhaust packing (if applicable to specific model variant)
Potential Reliability:	Early Gas Gas models from this era can be robust but require diligent maintenance. Electrical connectors and vibration-related issues are sometimes noted in older models.

Vehicle History
Brand Heritage
Brand Origin:	Gas Gas is a Spanish manufacturer known for its off-road motorcycles, particularly trials and enduro bikes.
Model Evolution
Model Lineup:	The EC FSE line represents Gas Gas's foray into dual-sport or supermoto-style enduros, offering a more road-capable platform than their pure competition models.
Production
Manufacturing Location:	Spain

Awards & Recognition
Recognitions
Offroad Capability:	Gas Gas motorcycles are generally well-regarded for their off-road performance and agility, often favored in trials and enduro competition.