GAS GAS K2 QUAD 250 ATV Service Repair Manual 2004-2005

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类型: Atv

斯库: 51390

标签: 2004 2005 ATV Gas Gas K2 QUAD 250 Powersports

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Description

This manual provides comprehensive guidance for the K2 QUAD 250 All-Terrain Vehicle (ATV) models produced between 2004 and 2005. Known for its robust engineering, stemming from a heritage in off-road motorcycling, the K2 QUAD 250 offers a balance of performance and manageability for riders. This service repair workshop manual is designed to be an essential resource, comparable to factory workshop manuals, ensuring owners and technicians have the information needed to maintain and repair this capable ATV. The scope of this manual is extensive, covering all aspects of the K2 QUAD 250 from A to Z. It includes detailed procedures for general information, specifications, maintenance, engine systems, drivetrain, chassis, suspension, braking systems, and electrical systems. With step-by-step instructions, high-quality exploded diagrams, and troubleshooting guides, this English-language manual empowers both DIY enthusiasts and professional mechanics to perform everything from routine checks and adjustments to complex engine rebuilds and component repairs, ultimately helping to preserve the vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

GAS GAS

Model:

K2 QUAD 250

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Production Years Covered:

2004-2005

Codes

Engine Code:

Likely a single-cylinder 250cc 4-stroke, specific code not provided but common for this class.

Chassis Code:

👋 Introduction

Market Position

Positioning:

Positioned as a premium, comprehensive, and essential resource for owners and technicians of the GAS GAS K2 QUAD 250 for the 2004-2005 model years, promising significant savings on repair costs and improved vehicle care.

Competitive Analysis

Value Proposition:

Contrasted against 'incomplete cheap versions,' emphasizing its completeness and professional quality, comparable to factory workshop manuals.

Key Features

Features:

Instant PDF download, no shipping costs, immediate access, printable sections, comprehensive A-Z coverage, detailed diagrams, troubleshooting guides.

📋 Manual Details

Coverage Areas

Primary Coverage:

All models and all repairs A-Z

Specific Systems Covered:

General Information, Specifications, Maintenance, Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Periodic Checks & Adjustments, Chassis, Cooling System, Fuel Injection System, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels/Tires/Brakes, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams.

Page Count

Estimated Page Count:

Professional workshop manuals typically range from 300-800+ pages. Exact count not provided, but described as 'COMPLETE'.

Manual Type

Type:

Service Repair Workshop Manual (similar to Factory Workshop Manuals/CDROM Manuals)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel System, Lubrication and Cooling, Combustion System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Alternator/Starter Clutch.

Drivetrain Systems:

Gearbox & Clutch, Transmission System, Crankshaft/Transmission/Balancer.

Chassis And Suspension:

Front Wheel and Steering System, Rear Wheel System, Chassis, Suspension, Frame/Body Panels.

Braking Systems:

Braking System, Wheels/Tires/Brakes.

Electrical Systems:

Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams.

Bodywork And Fixtures:

Body & Fixtures, Fenders and Exhaust Pipe.

Procedures Included

Maintenance:

Periodic checks & Adjustments, scheduled maintenance, fluid changes, filter replacements.

Repair And Rebuild:

Engine Removal and Installation, complete engine overhaul (cylinder head, crankcase, piston, cylinder, crankshaft), gearbox and clutch repair, transmission overhaul, steering and suspension component repair, brake system service and repair, electrical component diagnosis and replacement, starter motor service, alternator service.

Diagnostics And Troubleshooting:

Troubleshooting section explicitly mentioned, covering common issues and diagnostic procedures.

Technical Depth

Depth:

Comprehensive from simple to complicated repairs, step-by-step instructions with exploded pictures and diagrams. Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Format:

Compatibility:

Win/MAC/Linux

Print Quality

Quality:

High-quality, detailed exploded pictures and diagrams for clarity.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a single-cylinder, 4-stroke gasoline engine.

Displacement:

250cc (as indicated by model name)

Performance

Horsepower:

Specific figures not provided, but expected to be in the range of 15-25 HP for a 250cc ATV of this era.

Torque:

Specific figures not provided.

Fuel System

Fuel Delivery:

Manual mentions 'Engine Fuel System' and 'Fuel Injection System,' suggesting either carburetion or potentially early fuel injection depending on specific sub-model.

Cooling System

Cooling Type:

Manual mentions 'Engine Lubrication and Cooling' and 'Cooling system.' Likely liquid-cooled for this performance class.

🔧 Transmission

Standard

Transmission Type:

The manual covers 'Gearbox & Clutch' and 'Transmission System.' Typically, a 250cc ATV of this era would feature a manual clutch with a 5-speed sequential gearbox, or potentially an automatic transmission (CVT) depending on the exact K2 variant.

Optional

Optional Transmissions:

Not specified, but manual covers 'Transmission System,' implying variations might exist or comprehensive coverage of the standard setup.

Features

Drive System:

Likely RWD (Rear-Wheel Drive) for a sport ATV of this type, though 4WD variants are also possible. Manual covers front and rear wheel systems.

📐 Dimensions

Exterior

Wheelbase:

Specific dimensions not provided in product info. Typical wheelbase for a 250cc sport ATV is around 45-50 inches.

Weights

Dry Weight:

Specific weight not provided. Typically in the range of 350-450 lbs for this class.

🛡️ Safety Features

Ratings

Safety Standards:

No specific safety ratings (like NHTSA or IIHS) are applicable or provided for ATVs in this manner. Manual would cover safe operating procedures and maintenance of safety features.

Active Features

Active Safety Features:

Braking System (likely hydraulic disc brakes front and rear), Front Wheel and Steering System (essential for control).

Passive Features

Passive Safety Features:

Frame/Body Panels, seating position, handlebar design for rider control and stability.

💡 Technology Features

Infotainment

Infotainment Features:

ATVs of this era typically have minimal infotainment. The manual covers 'Lights/Meters/Switches,' which would include the instrument cluster (speedometer, odometer, neutral indicator, high-beam indicator, etc.) and basic controls.

Driver Assistance

Driver Assistance Systems:

N/A. ATVs do not feature driver assistance systems in the automotive sense. Focus is on manual controls and rider input.

Connectivity

Connectivity Features:

N/A. No connectivity features are expected on this model.

🔧 Maintenance

Service Intervals

Typical Intervals:

Manual details 'Periodic checks & Adjustments.' Typical intervals for oil changes are every 50-100 hours or annually, chain adjustments as needed, air filter cleaning/replacement every 20-40 hours, spark plug replacement annually or every 100 hours. Specifics will be in the manual.

Fluid Specifications

Engine Oil:

Likely SAE 10W-40 or 10W-50 motorcycle-specific or ATV-specific engine oil meeting API SG or higher standards. Manual will provide exact grade and API classification.

Coolant:

If liquid-cooled, a 50/50 mix of permanent antifreeze and distilled water. Manual will specify type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify type and reservoir capacities.

Gear Oil:

Manual covers 'Gearbox & Clutch.' Likely a dedicated gear oil or SAE 75W-90 synthetic gear oil. Manual will specify grade and type.

Known Issues

Common Issues Potential:

While specific known issues are not detailed here, common points for ATVs of this era and class can include carburetor tuning issues, chain wear, suspension component wear (bushings, ball joints), brake pad wear, and electrical connectors needing cleaning/sealing due to environmental exposure.

📚 Vehicle History

Brand Heritage

Gas Gas Heritage:

Gas Gas is a Spanish manufacturer historically known for its off-road motorcycles, particularly in trials and enduro disciplines. This expertise often translates into robust chassis and suspension design for their ATVs.

Model Evolution

K2 Quad 250 Context:

The K2 Quad 250 represents Gas Gas's foray into the ATV market during the mid-2000s. This era saw increased competition and refinement in the sport ATV segment. The 250cc class was popular for entry-level to intermediate riders seeking a balance of performance and manageability.

Production

Production Era:

Production of this manual covers the 2004-2005 model years, placing it within a specific generation of Gas Gas ATVs.

🏆 Awards & Recognition

Recognitions

Industry Awards:

No specific industry awards or recognitions for the GAS GAS K2 QUAD 250 are readily available or mentioned in the product information. Its value is derived from its utility as a service manual.