Target Audience:
Owners and technicians of 1999-2001 Gem E825 Electric Golf Carts
Advantage:
Instant download, printable format, lifetime protection policy against loss or damage
Accessibility:
Accessible via smart devices on-site for immediate repairs
Content Focus:
Focus on practical repair, service, and maintenance information
Supported Models:
1999 Gem E825 Electric Golf Cart, 2000 Gem E825 Electric Golf Cart, 2001 Gem E825 Electric Golf Cart
Estimated Page Count:
Varies (typical for comprehensive shop manuals, often 300+ pages)
Type:
Repair Manual / Service Manual / Shop Manual
Powertrain:
Electric Motor, Drive System, Battery Management
Chassis:
Frame, Suspension (Shocks), Steering System
Electrical:
Wiring Diagrams, Lighting, Controls, Charging System
Body:
Body Work, Interior Components
Intake Exhaust:
N/A (Electric Vehicle)
Engine Cooling:
Passive air cooling for motor and controller; battery thermal management (if any)
Fuel System:
Battery charging system, charging port inspection and maintenance
Maintenance:
Routine Maintenance, Lubrication, Battery Care
Repair:
Engine/Motor Removal and Installation, Component Repair, Troubleshooting
Diagnostics:
Advanced Troubleshooting
Engine Installation:
Motor removal and installation, controller troubleshooting and replacement
Transmission Service:
Gear reduction unit inspection and lubrication, drive belt inspection (if applicable)
Steering Service:
Steering column, tie rod, and linkage adjustment and repair
Depth:
Comprehensive coverage from basic maintenance to advanced repair and diagnostics
Diagnostics:
Troubleshooting common electrical faults, motor performance issues, and charging problems
Type:
Series Wound DC Electric Motor
Voltage Rating:
Typically 36V or 48V (specific to E825 model, detailed in manual)
Power Output:
Approx. 2.0 - 2.7 HP continuous (specific figures in manual)
Top Speed:
Limited to 15-20 mph (as per golf cart regulations)
Fuel Type:
Electric (Battery Powered)
Battery Type:
Deep-cycle lead-acid batteries (commonly 6V or 8V units in series)
Length:
Approx. 85-95 inches (specifics vary, detailed in manual)
Width:
Approx. 45-50 inches (specifics vary, detailed in manual)
Height:
Approx. 45-55 inches (specifics vary, detailed in manual)
Curb Weight:
Approx. 500-600 lbs (without batteries, detailed in manual)
Gross Vehicle Weight Rating:
Approx. 1000-1200 lbs (detailed in manual)
Battery Check:
Monthly (check water levels if applicable, terminal cleanliness)
Brake Inspection:
Annually or as needed
Tire Pressure:
As needed, check manufacturer recommendations (typically 20-30 PSI)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Lubrication:
Specific grease points for suspension and steering components (detailed in manual)
Battery Life:
Degradation of lead-acid batteries over time, requiring replacement every 3-5 years depending on usage and care
Electrical Connections:
Corrosion or loose connections in wiring harnesses and terminals can lead to intermittent issues
Brake Wear:
Drum brake wear, especially in hilly or demanding terrain
Manufacturer:
Gem (Global Electric Motorcars)
Specialty:
Pioneer in low-speed electric vehicles (LSVs)
Initial Release:
Gem vehicles introduced in the late 1990s
Manufacturing Location:
United States (primarily, specific plant details may vary)
