🏷️ Basic Information

Make:

Gilera

Model:

Fuoco 500 ie

Type:

Three-wheeled Scooter

Engine Code:

M310M (approximate, specific to variants)

Chassis Code:

ZAPM31000 (representative)

👋 Introduction

Positioning:

The Gilera Fuoco 500 ie (also known as the Piaggio MP3 with different styling and branding in some markets) occupied a unique niche as a powerful, three-wheeled scooter designed for stability and comfort, bridging the gap between traditional scooters and motorcycles.

Competitors:

Primary competitor was the Piaggio MP3 series itself. Other rivals would include maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman), and BMW (C series), though none offered the three-wheeled stability of the Fuoco.

Features:

Innovative front tilting suspension system (Roll Lock), powerful 500cc engine, comfortable ergonomics, substantial storage capacity (under-seat), robust build quality.

📋 Manual Details

Applicable Years:

2007, 2008, 2009

Total Pages:

490

Type:

Workshop Service Manual

Language:

English (assumed based on product description, typically French/Italian also available for European models)

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Full engine overhaul, disassembly, assembly, component inspection, timing, valve adjustments, piston/cylinder, crankshaft.

Fuel System:

Fuel injection system (electronic), throttle body, injectors, fuel pump, fuel pressure, ECU diagnostics.

Cooling System:

Radiator, water pump, thermostat, coolant circulation, bleeding procedures, temperature sensor diagnostics.

Braking System:

Hydraulic braking system, front and rear brake calipers, discs, master cylinders, brake fluid specifications, bleeding, ABS diagnostics (if equipped).

Suspensions:

Front suspension (tilting mechanism), rear shock absorbers, fork maintenance, spring rates, damping adjustments.

Electrical System:

Complete electrical system diagrams, battery, charging system (alternator/stator), ignition system, lighting, starter motor, wiring harness repair, fuses, relays.

Chassis:

Frame inspection and repair, bodywork, fairings, seat, handlebars, footpegs.

Tooling:

Special tools required for specific maintenance and repair procedures, general tool recommendations.

Maintenance:

Routine maintenance schedules, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, chain adjustment (if applicable), tire pressure checks.

Troubleshooting:

Diagnostic flowcharts for common problems (starting issues, running problems, electrical faults), symptom-based troubleshooting guides.

Repair:

Detailed step-by-step instructions for component removal, installation, and repair for all major vehicle systems.

Diagnostics:

Diagnostic codes, procedures for checking sensors, actuators, and control units (ECU). May include instructions for connecting diagnostic tools.

Depth:

Comprehensive, covering from basic owner maintenance to full engine rebuilds and complex electrical troubleshooting.

📊 Manual Specifications

Format:

PDF

Searchable Text:

Likely searchable if professionally created, enabling quick access to specific information.

Quality:

High-resolution scans suitable for printing individual pages or the entire manual.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, single-cylinder, SOHC

Displacement:

493 cc

Bore X Stroke:

94 mm x 71 mm (approximate)

Compression Ratio:

10.5:1 (approximate)

Horsepower:

Approx. 40 HP (at 7,500 rpm)

Torque:

Approx. 46 Nm (at 5,500 rpm)

Fuel Delivery:

Electronic Fuel Injection (EFI) with throttle body diameter typically around 40mm.

Fuel Type:

Unleaded gasoline, minimum 95 RON

Oil Type:

API SG, JASO MA or MA2 certified motorcycle oil, SAE 5W-40 or 10W-40 recommended (refer to manual for exact specification).

Oil Capacity:

Approx. 1.7 liters (refer to manual for exact capacity with filter change).

🔧 Transmission

Type:

Automatic CVT (Continuously Variable Transmission)

Drive:

Belt drive to rear wheel (single wheel).

Features:

Torque converter, smooth acceleration and deceleration, designed for ease of use.

📐 Dimensions

Length:

Approx. 2200 mm

Width:

Approx. 800 mm (at handlebars)

Height:

Approx. 1500 mm (to windscreen)

Dry Weight:

Approx. 275 kg

Gross Vehicle Weight Rating:

Approx. 465 kg (including rider, passenger, and luggage)

Front Tire Size:

130/70-12

Rear Tire Size:

140/70-14

Front Wheel Bolt Pattern:

N/A (Integral three-wheel hub assembly)

Fuel Tank Capacity:

13 liters (including reserve)

🛡️ Safety Features

Crash Safety:

Not applicable to typical motorcycle/scooter safety ratings; three-wheel design inherently enhances stability.

Stability Control:

Front tilting mechanism ('Roll Lock' or similar) that locks the suspension at low speeds or standstill for stability.

Braking System Enhancements:

Linked braking system (typically front brakes are activated by both front levers, rear brake by the right lever, providing a degree of brake bias management).

Lighting:

Headlights, taillights, brake lights, turn signals, dashboard illumination.

Seatbelt:

Not applicable (scooter design).

💡 Technology Features

Infotainment System:

Basic LCD dashboard displaying speed, RPM, fuel level, odometer, trip meter, clock, and various warning lights. No advanced infotainment features expected.

Driver Assistance Features:

The primary technological feature is the front suspension tilting system (Roll Lock) for low-speed stability. ABS was an optional feature on some models.

Connectivity Features:

No onboard connectivity features like Bluetooth or smartphone integration.

ECU:

Engine Control Unit (ECU) for managing fuel injection, ignition timing, and potentially other engine parameters. Diagnostics typically require connection to the ECU.

🔧 Maintenance

Oil Change Interval:

Typically every 6,000 km or 12 months (refer to manual for exact recommendation).

Air Filter Replacement:

Check every 6,000 km, replace as needed or per manual schedule.

Spark Plug Replacement:

Typically every 12,000 km to 24,000 km depending on plug type (refer to manual).

Brake Fluid Flush:

Every 2 years (hygroscopic nature of brake fluid).

Coolant Flush:

Every 2-3 years or as specified in the manual.

Engine Oil Grade:

SAE 5W-40 or 10W-40, API SG/SH/SJ/SL, JASO MA/MA2

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol-based, long-life coolant (typically a blue or green color, refer to manual for specific type).

Transmission Fluid:

CVT transmission, no specific user-serviceable fluid; requires specific CVT belt and roller maintenance. Gearbox oil for final drive may be required (refer to manual).

Common Problems:

Potential issues can include wear on the CVT rollers and belt at higher mileages, front suspension tilting mechanism wear (especially if not maintained), electrical connector corrosion, and typical wear items like brake pads and tires. Engine sensitivity to proper servicing.

📚 Vehicle History

Heritage:

Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for its performance-oriented scooters and motorcycles. It is part of the Piaggio Group.

Evolution:

The Fuoco 500 ie is a derivative of Piaggio's revolutionary MP3 model, featuring a more aggressive, sporty design aesthetic. It was part of the trend towards larger displacement, more stable scooters.

Manufacturing Location:

Italy

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the Gilera Fuoco 500 ie are not widely publicized, the underlying Piaggio MP3 platform received acclaim for its innovative design and the enhanced stability it offered to scooter riders.