Vehicle Segment:
Maxi-scooter / Three-wheeled scooter
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent workshops
Competitors:
Piaggio MP3, Yamaha Tricity, Peugeot Metropolis (in the three-wheeled segment); larger displacement scooters like Suzuki Burgman 650, Yamaha TMAX 500
Manual Utility:
Provides comprehensive, actionable data for all service and repair needs, simplifying complex procedures
Manual Benefit:
Enables DIY enthusiasts and professionals to accurately diagnose, adjust, and repair the Fuoco 500 ie efficiently
Manual Content:
Features exploded views, diagrams, step-by-step instructions, and detailed specifications for all systems
Model Years Covered:
2007 onwards
Regions Covered:
Global (primarily European specifications)
Estimated Page Count:
Detailed, likely 300+ pages (estimated based on workshop manual scope)
Type:
Workshop Service Repair Manual
Format:
PDF (Portable Document Format)
Engine:
Complete engine overhaul, tuning, lubrication, cooling, fuel injection, ignition, exhaust
Transmission:
Automatic transmission (CVT), gearbox, clutch, drive systems
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
Hydraulic system, front and rear brake calipers, discs, master cylinders, ABS (if equipped)
Electrical System:
Wiring diagrams, battery, charging system, starter, lighting, instrumentation, ECU, sensors
Bodywork:
Body panels, fairings, seats, storage, lighting, mirrors
Maintenance:
Scheduled servicing, oil changes, filter replacements, lubrication, pre-ride inspections
Diagnostics:
Troubleshooting guides, error code interpretation, symptom analysis
Repair:
Step-by-step instructions for component replacement, overhaul, and adjustment
Disassembly Assembly:
Detailed procedures for taking apart and reassembling all major vehicle components
Depth:
Comprehensive; covers basic maintenance to full engine and transmission rebuilds, advanced diagnostics
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Displacement:
492.7 cc (493 cc)
Bore X Stroke:
94 mm x 71 mm
Compression Ratio:
10.4:1 (approx.)
Fuel System:
Electronic fuel injection (EFI), Keihin (likely)
Ignition System:
Electronic, CDI (Capacitor Discharge Ignition)
Lubrication System:
Wet sump
Horsepower Peak:
Approx. 43.5 HP (32.5 kW) @ 7,000 RPM
Torque Peak:
Approx. 48 Nm (35.4 ft-lbs) @ 5,250 RPM
Emissions Standard:
Euro 3
Type:
Automatic, Continuously Variable Transmission (CVT)
Clutch:
Automatic centrifugal clutch
Drive Type:
Belt drive to rear wheel
Gear Ratios:
CVT ratios, specific values not typically published but managed by the variator and clutch
Transmission Fluid:
Refer to manual for specific type (likely scooter transmission oil)
Width:
Approx. 770 mm (at handlebars)
Height:
Approx. 1,450 mm (to windshield)
Dry Weight:
Approx. 275 kg
Gross Vehicle Weight Rating:
Refer to VIN plate and manual
Fuel Capacity:
12 liters (including 1.5 liter reserve)
Wheelbase:
Approx. 1,500 mm
Braking System:
Front: Dual 240mm discs with 3-piston calipers. Rear: 240mm disc with 2-piston caliper.
ABS:
Optional ABS available on some models/years.
Lighting:
Halogen headlights, LED taillight and indicators (model dependent)
Frame Construction:
Steel tubular frame
Suspension Stability:
Three-wheel tilting mechanism for enhanced stability in corners
Instrumentation:
Digital and analog display including speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature.
Storage:
Under-seat storage compartment, glove box.
Tilting System:
Advanced electro-hydraulic tilting system for stability at low speeds and maneuverability.
Charging Port:
12V power outlet (often present for charging devices).
Engine Oil Change:
Every 5,000 km or 12 months (whichever comes first)
Oil Filter Replacement:
Every 5,000 km or 12 months
Air Filter Cleaning Replacement:
Inspect every 5,000 km, replace as needed (refer to manual)
Spark Plug Replacement:
Every 10,000 km (refer to manual for specific type and gap)
Engine Oil Type:
Fully synthetic 5W-40 (API SG or higher, JASO MA/MA2 compliant) - Confirm with manual.
Engine Oil Capacity:
Approx. 1.5 liters (when changing filter)
Coolant Type:
Ethylene glycol based coolant (50/50 mix with distilled water) - Refer to manual for specific type.
Common Wear Items:
Drive belt, brake pads, suspension bushings, voltage regulator
Potential Electrical:
Intermittent electrical connections, rectifier failure (common on many scooters)
Tilting Mechanism:
Potential for wear in the tilting pivot points, requiring lubrication or adjustment.
Manufacturer:
Piaggio Group (under the Gilera brand)
Gilera Legacy:
Longstanding Italian manufacturer with a history in performance motorcycles and scooters.
Development Basis:
Built upon the Piaggio MP3 platform, sharing many mechanical components but with distinct styling and tuning.
Manufacturing Location:
Italy (Piaggio Group facilities)
