Positioning:
Premium, comprehensive service solution for owners and independent repair shops seeking factory-level repair data.
Value Proposition:
Offers complete, detailed information, surpassing incomplete or basic manual offerings, leading to significant cost savings on repairs.
Feature List:
Step-by-step instructions, highly detailed exploded pictures and diagrams, covers all models and all repairs A-Z, instant download, professional quality.
Engine Systems:
Fuel System, Lubrication System, Cooling System, Combustion System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Fuel Injection System, Alternator/Starter Clutch, Electric Starter
Drivetrain Systems:
Gearbox & Clutch, Transmission System
Chassis Systems:
Front Wheel and Steering System, Rear Wheel System, Braking System, Suspension, Chassis, Frame/Body Panels/Exhaust System, Wheels/Tires/Brakes
Electrical Systems:
Electrical System, Battery/Charging System, Ignition System, Lights/Meters/Switches, Wiring Diagrams
Bodywork:
Body & Fixtures, Fenders and Exhaust Pipe
General Procedures:
General Information, Specifications, Maintenance, Periodic Checks & Adjustments, Troubleshooting
Engine Procedures:
Engine Removal and Installation, Engine Rebuild Procedures (detailed internal component repair)
Transmission Procedures:
Gearbox Overhaul, Clutch Service and Replacement
Chassis Procedures:
Steering System Repair, Suspension Component Replacement, Brake System Service and Bleeding, Wheel Bearing Replacement
Electrical Procedures:
Wiring Harness Diagnosis, Charging System Testing, Ignition System Component Testing, Lighting System Repair
Depth:
Comprehensive: From basic maintenance to complex diagnostics and full rebuilds. Suitable for professional mechanics and skilled DIY enthusiasts.
Engine Type:
4-stroke, single-cylinder
Bore X Stroke:
94 mm x 71 mm
Compression Ratio:
10.5:1 (Typical)
Horsepower:
Approximately 40 HP @ 7,500 RPM (Exact figures may vary by regional spec)
Torque:
Approximately 43 Nm @ 5,500 RPM (Exact figures may vary by regional spec)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Oil Type:
SAE 5W-40 synthetic or semi-synthetic motorcycle oil meeting API SG/SH/SJ or JASO MA specifications
Oil Capacity:
Approximately 1.6 Liters (0.17 US qt) with filter change
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors
Coolant Capacity:
Approximately 1.1 Liters (0.12 US qt)
Crash Test Ratings:
N/A (Motorcycle/Scooter segment not typically subject to formal automotive crash ratings)
Braking System:
Hydraulic disc brakes front and rear. Dual front discs, single rear disc. ABS likely optional or standard depending on market.
Lighting:
Halogen headlights, LED taillights, turn signals.
Frame Construction:
Tubular steel frame for rigidity and stability.
Instrument Panel:
Digital and analog display including speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meter, and warning lights.
ABS:
Anti-lock Braking System (ABS) available as an option or standard on certain models/markets.
Connectivity Features:
N/A (Focus is on mechanical and electrical systems, not infotainment connectivity)
Oil Change Interval:
Every 5,000 km (3,100 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 10,000 km (6,200 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Every 10,000 km (6,200 miles).
Transmission Fluid Change:
Refer to manual, typically every 10,000-15,000 km (6,200-9,300 miles).
Common Problems:
Potential for premature wear on variator rollers due to CVT load, occasional electrical gremlins, suspension wear (especially on early MP3 variants it's derived from), fuel pump issues.
Troubleshooting Emphasis:
Manual provides detailed troubleshooting guides for engine, electrical, and mechanical systems, crucial for addressing common wear items and potential faults.
Heritage:
Gilera is an Italian manufacturer with a long history in motorcycling, known for performance and innovative designs. It is now part of the Piaggio Group.
Evolution:
The Fuoco 500 (also known as the Piaggio MP3 Fuoco 500) is a variant of the Piaggio MP3 platform, featuring a more rugged, adventure-oriented design. It shares significant components with the Piaggio MP3 500.
Manufacturing Location:
Italy
