Carburetor Assy, Carburetor Components (for earlier models), Fuel Injection System (implied by '500 ie' designation for later models, though manual may cover both or specific variant)
Braking System:
Front Brake Caliper, Front Brake Master Cylinder (implies front and potentially rear brake components)
Procedures Included
Part Identification:
Detailed part numbers and drawings for all components
Ordering Parts:
Facilitates accurate part ordering for repairs and maintenance
Basic Maintenance:
Implied by the ability to get the bike running in 100% condition and use by garages
Troubleshooting:
Implied by providing technical information for repairs
Technical Depth
Depth:
Depth illustrations, technical specifications, providing necessary technical information for ordering parts and achieving 100% condition
📊 Manual Specifications
File Format
Digital Format:
PDF (common for digital manuals, searchable and printable)
Print Quality
Illustration Quality:
High-quality illustrations and diagrams for clarity
CVT Fluid (refer to manual for specific type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm
Width:
Approx. 800 mm (at handlebars)
Height:
Approx. 1,480 mm (to windshield)
Weights
Dry Weight:
Approx. 275 kg
Gross Vehicle Weight Rating:
Approx. 460 kg
Wheelbase
Wheelbase:
Approx. 1,550 mm
Fuel Capacity
Fuel Tank Capacity:
Approx. 12 liters
Wheels And Tires
Front Wheel Size:
13-inch
Rear Wheel Size:
14-inch
Front Tire Size:
120/70-13
Rear Tire Size:
140/70-14
Suspension
Front Suspension Type:
Articulated parallelogram linkage with hydraulic shock absorbers (tilt mechanism)
Rear Suspension Type:
Twin shock absorbers
🛡️ Safety Features
Ratings
Crash Safety:
Enhanced stability due to three-wheel design, reducing risk of low-speed tipovers compared to two-wheel scooters
Active Features
Braking System:
Linked braking system (front and rear brakes engage with a single lever/pedal)
Parking Brake:
Integrated parking brake mechanism
Passive Features
Lighting:
Dual front headlights, rear taillight and brake light
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer with digital display for odometer, trip meter, fuel level, coolant temperature, and clock
Driver Assistance
Tilt Locking System:
The three-wheel mechanism typically includes a system to lock the tilt when stationary, preventing it from falling over.
Connectivity
Storage:
Under-seat storage compartment, typically sufficient for a full-face helmet
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually (refer to manual for exact schedule)
Air Filter Replacement:
Check at every service, replace as needed (typically 10,000 - 20,000 km)
Spark Plug Replacement:
Typically every 10,000 - 20,000 km
Cv Belt Replacement:
Check at intervals, replace typically every 20,000 - 30,000 km
Fluid Specifications
Engine Oil Type:
Synthetic SAE 15W-40 or SAE 10W-40 (API SG or higher) - **Crucially, refer to the specific manual for the exact API rating and viscosity recommendation.**
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50) - **Refer to manual for specific type and color.**
Brake Fluid Type:
DOT 4 - **Refer to manual for exact specification and bleeding procedure.**
Known Issues
Common Wear Items:
CV transmission belt, rear shock absorbers, suspension linkage components, front brake pads due to increased usage
Potential Electrical:
Battery charging issues (alternator or regulator), wiring harness integrity
Fuel System:
Clogged fuel injectors or carburetor jets (depending on model year)
📚 Vehicle History
Brand Heritage
Manufacturer History:
Gilera is an Italian manufacturer of motorcycles and scooters with a long history, founded in 1909. It is now part of the Piaggio Group.
Model Evolution
Development:
The Fuoco 500 was developed as a competitor and sibling to the Piaggio MP3, sharing many mechanical components but with distinct styling and engineering nuances.
Production
Manufacturing Location:
Primarily manufactured in Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its stability and practicality, though often overshadowed by its Piaggio counterpart.