Gilera GP 800 i.e. Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Gilera Model: GP 800 i.e. Codes Engine Code: Not explicitly stated in product info, but typically a V-twin designation for Gilera. Chassis Code: Not explicitly...

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类型: Motorcycle

斯库: 37668

标签: Gilera GP 800 Motorcycle

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP 800 i.e.

Codes

Engine Code:

Not explicitly stated in product info, but typically a V-twin designation for Gilera.

Chassis Code:

Not explicitly stated in product info, but the GP 800 i.e. is a distinct model.

👋 Introduction

Market Position

Market Segment:

Performance scooter, often categorized as a 'maxi-scooter' or 'sport-scooter'.

Target Audience:

Riders seeking scooter convenience with motorcycle-like performance, commuters, touring riders.

Competitive Analysis

Key Competitors:

Yamaha TMAX, Suzuki Burgman 650, BMW C 650 GT/Sport, Honda Integra.

Key Features

Engine Configuration:

Large displacement V-twin engine, offering significant power and torque.

Scooter Platform:

Combines motorcycle-like engine and chassis components with scooter ergonomics and transmission.

Performance Focus:

Designed for strong acceleration and highway speeds, distinguishing it from smaller scooters.

Manual Benefit:

Enables DIY maintenance and repair, saving costs and providing in-depth understanding of the vehicle.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Yes, described as a COMPLETE SERVICE REPAIR MANUAL.

Page Count

Page Count:

Not specified in product information. Will vary based on full factory manual content.

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English (Assumed, common for this type of manual download)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Complete overhaul, diagnostics, maintenance, troubleshooting for the V-twin engine.

Fuel System:

Fuel injection (i.e.), fuel pump, injectors, pressure regulator, fuel lines, tank.

Ignition System:

Spark plugs, coils, ECU, timing.

Cooling System:

Radiator, fan, hoses, thermostat, coolant.

Exhaust System:

Pipes, catalytic converter (if applicable), mufflers.

Transmission System:

Gearbox operation, maintenance, repair, clutch.

Drivetrain:

Belt drive system, tensioner, pulleys.

Brakes:

Front and rear brake systems, calipers, discs, master cylinders, fluid, ABS (if equipped).

Suspension:

Front forks, rear shock absorber, linkages, adjustments.

Steering:

Handlebars, steering head bearings, linkage.

Electrical System:

Wiring diagrams, battery, charging system, lighting, starting system, ECU, sensors.

Bodywork And Frame:

Chassis, fairings, body panels, seat, storage.

Instrumentation:

Dashboard, gauges, warning lights.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain/belt adjustments, brake checks, tire pressure.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault codes.

Repair Procedures:

Step-by-step instructions for component disassembly, repair, and reassembly.

Diagnostic Procedures:

Detailed guides for identifying and rectifying problems using diagnostic tools and techniques.

Engine Rebuild:

Complete engine disassembly, overhaul, and reassembly.

Transmission Overhaul:

Detailed steps for gearbox disassembly, inspection, and repair.

Electrical Troubleshooting:

Utilizing wiring diagrams for component testing and fault diagnosis.

Brake System Maintenance:

Bleeding, pad replacement, caliper service.

Suspension Adjustment And Repair:

Fork service, shock absorber replacement.

Technical Depth

Depth Of Coverage:

Complete, from basic maintenance to complex repairs, mirroring factory shop manuals.

Diagnostic Capabilities:

Advanced diagnostics and troubleshooting, including electrical system analysis.

Rebuild Procedures:

Comprehensive instructions for full engine and component rebuilds.

📊 Manual Specifications

File Format

File Format:

Searchability:

Typically searchable text within PDF format, enabling quick information retrieval.

Print Quality

Print Quality:

High-quality digital reproduction, suitable for printing individual pages or sections.

Binding Type

Binding Type:

N/A (Digital download, no physical binding)

Paper Type

Paper Type:

N/A (Digital download, no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke

Displacement:

799 cc (Displacement derived from model name 'GP 800')

Bore X Stroke:

Typically around 88 mm x 66.5 mm for this engine family (requires manual confirmation).

Compression Ratio:

Typically around 10.5:1 (requires manual confirmation).

Performance

Horsepower:

Approximately 75 HP (at 7,750 rpm) (requires manual confirmation).

Torque:

Approximately 77 Nm (at 6,000 rpm) (requires manual confirmation).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (i.e.)

Fuel Type:

Unleaded gasoline, RON 95 recommended

Engine Characteristics

Valve Train:

SOHC, 4 valves per cylinder (typical for Piaggio V-twins)

Cooling Method:

Liquid-cooled

Lubrication System:

Wet sump

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Optional

Optional Transmissions:

Features

Drive Type:

Belt drive to rear wheel

Clutch Type:

Wet, multi-plate automatic centrifugal clutch

📐 Dimensions

Exterior

Length:

Approx. 2,200 mm (requires manual confirmation).

Width:

Approx. 800 mm (requires manual confirmation).

Height:

Approx. 1,350 mm (requires manual confirmation).

Wheelbase:

Approx. 1,570 mm (requires manual confirmation).

Weights

Dry Weight:

Approx. 245 kg (requires manual confirmation).

Gross Vehicle Weight Rating:

Not specified, but typically around 400 kg.

Fuel Tank Capacity:

Approx. 18.5 Liters (requires manual confirmation).

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle/scooter safety is typically assessed differently than cars).

Active Features

Optional ABS available on some models (requires manual confirmation).

Braking Performance:

Dual front discs and single rear disc, designed for strong stopping power.

Passive Features

Lighting:

Halogen headlights, LED taillights/indicators (model dependent).

Frame Construction:

Steel frame, designed for rigidity and stability.

💡 Technology Features

Infotainment

Dashboard Display:

Digital and analog display with speed, RPM, fuel level, engine temperature, clock, odometer, trip meters.

Lighting Technology:

Halogen headlights, potential for LED options depending on model year and market.

Driver Assistance

ABS Availability:

Optional Anti-lock Braking System (ABS) enhances braking safety (requires manual confirmation).

Connectivity

Connectivity Features:

None specifically advertised, typically focused on mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 6,000 km or 6 months (requires manual confirmation).

Filter Replacement Interval:

Oil filter: Typically with every oil change. Air filter: Every 12,000 km (requires manual confirmation).

Spark Plug Replacement:

Typically every 12,000 - 24,000 km (requires manual confirmation).

Belt Tensioner Check:

Regular inspection recommended, replacement as per service schedule or if worn.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 (requires manual confirmation for precise spec).

Engine Oil Capacity:

Approx. 2.4 Liters with filter change (requires manual confirmation).

Coolant Type:

Ethylene glycol-based antifreeze, 50% mixture with distilled water (requires manual confirmation).

Brake Fluid Type:

DOT 4 brake fluid (requires manual confirmation).

Known Issues

Common Wear Items:

Drive belt, tires, brake pads, steering head bearings, battery.

Potential Electrical Issues:

Wiring harness issues, sensor failures can occur with age (typical for complex electrical systems).

Engine Reliability:

Generally robust V-twin, but proper maintenance is crucial for longevity.

📚 Vehicle History

Brand Heritage

Gilera History:

Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, known for performance and racing heritage.

Model Evolution

Gp 800 Development:

Developed by Piaggio Group (parent company of Gilera) as a flagship maxi-scooter, utilizing their robust V-twin engine technology.

Production

Production Years:

Production commenced around 2007-2008, with models sold into the early 2010s (specific model year range not provided).

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Notable Awards:

No specific awards are commonly cited for the Gilera GP 800 i.e. itself, but it was recognized for its performance and engineering in the maxi-scooter segment upon its release.