Gilera GP800 ie Service Repair Workshop Manual 07 Onwards

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🏷️ Basic Information Identification Make: Gilera Model: GP800 ie Model Designation: GP800 ie Vehicle Type: Maxi-scooter Production Start Year: 2007 Codes Engine Code Prefix: GPR 👋 Introduction Market Position Target...

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类型: Motorcycle

斯库: 25417

标签: 2007 Gilera GP800 GP800 ie Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800 ie

Model Designation:

GP800 ie

Vehicle Type:

Maxi-scooter

Production Start Year:

Codes

Engine Code Prefix:

👋 Introduction

Market Position

Target Audience:

Gilera GP800 ie owners, independent repair shops, DIY enthusiasts

Value Proposition:

Comprehensive, factory-level repair information for DIY savings and accurate maintenance

Competitive Analysis

Differentiation:

Vehicle-specific, technician-level detail, instant digital delivery

Key Features

Key Selling Points:

Instant download, printable, detailed diagrams, A-Z coverage, factory data

Manual Utility:

Enables users to perform repairs themselves and save money.

📋 Manual Details

Coverage Areas

Applicable Years:

2007 Onwards

Model Coverage:

All models and variants of the Gilera GP800 ie

Repair Scope:

A-Z comprehensive repair and maintenance

Repair Scope Detail:

Covers all repairs from basic maintenance to complex engine and electrical work.

Page Count

Estimated Pages:

Extensive (specific count not provided, but described as comprehensive)

Manual Type

Manual Classification:

Service Repair Workshop Manual

Source Type:

Factory-grade technician manual

Language

Primary Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine overhaul and rebuilding procedures

Clutch System:

Clutch maintenance, adjustment, and repair

Brake System:

Comprehensive brake servicing procedures and specifications

Bodywork:

Sunroof operation and repair (implied within general repair scope)

Drivetrain:

Chain removal and tightening procedures

Engine Timing:

Timing belt replacement procedures

Electrical System:

Complete wiring schematics and diagrams

Diagnostics:

Trouble codes, computer diagnostic trouble tree charts, troubleshooting and diagnostics

Engine Performance:

Engine performance tuning and optimization information

Suspension System:

Front end alignment procedures and specifications, suspension system servicing

Transmission System:

Transmission removal and installation, in-car servicing

Climate Control:

Air conditioning service and capacities

Fuel System:

Fuel system diagnostics and repair (implied by engine overhaul)

Exhaust System:

Exhaust system repair and maintenance (implied by general repair)

Cooling System:

Cooling system service and capacities (implied by engine overhaul)

Ignition System:

Ignition system diagnostics and repair (implied by electrical and engine sections)

Wheels Tires:

Tire and wheel service procedures (implied by front-end alignment)

Instrumentation:

Instrument panel and gauge troubleshooting

Chassis Components:

Frame, forks, swingarm, and related components

Procedures Included

Maintenance Tasks:

Factory maintenance schedules and charts

Troubleshooting Guides:

Troubleshooting and diagnostics for various systems

Diagnostic Charts:

Computer diagnostic trouble tree charts

Repair Instructions:

Complete step-by-step repair instructions

Diagnostic Procedures:

Computer diagnostic codes and procedures

Belt Replacement:

Serpentine belt routings with diagrams, timing belt service procedures

Brake Service:

Brake servicing procedures

Driving Concerns:

Information on addressing driving concerns

Joint Service:

U-joint and CV-joint service procedures

Installation Procedures:

Transmission removal and installation

Engine Rebuilding:

Detailed procedures for engine overhaul and rebuilding

Technical Depth

Diagnostic Level:

Advanced diagnostics, including computer codes and troubleshooting trees

Repair Level:

Complete rebuilds to component-level repairs

Documentation Quality:

Factory highly detailed with illustrations and schematics

Information Specificity:

Vehicle-specific, not generic

Torque Specifications:

Complete torque specifications for all major components

Vacuum Diagrams:

Vacuum diagrams included for engine and intake systems

Illustrations:

Hundreds of detailed illustrations and diagrams to aid understanding

📊 Manual Specifications

File Format

File Type:

Printability:

All pages printable

Image Features:

Images can be blown up and printed enlarged

Operating System Compatibility:

Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, and Mac computers

Software Requirements:

Adobe PDF Reader

Print Quality

Visual Elements:

Hundreds of illustrations, diagrams, and schematics

Binding Type

Digital Binding:

N/A (Digital download)

Paper Type

Digital Medium:

PDF File

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, liquid-cooled (common for GP800)

Displacement:

799 cc (as per typical GP800 specifications)

Performance

Horsepower:

Typically around 55-57 HP (at crankshaft, specific to model year and tuning)

Torque:

Typically around 74 Nm (at crankshaft, specific to model year and tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (ie indicates Injection)

Fuel Type:

Unleaded gasoline

Firing Orders

Firing Sequence:

Provided within manual (specific to V-twin configuration)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Optional

Optional Transmission:

N/A (CVT is standard for this model)

Features

Transmission Servicing:

In-car servicing procedures covered

📐 Dimensions

Exterior

Wheelbase:

Approximately 1550 mm (typical for GP800)

Weights

Dry Weight:

Approximately 245 kg (typical for GP800)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle/scooter safety is assessed differently than cars)

Active Features

Braking System:

Dual disc front brakes, single disc rear brake, ABS (optional or standard depending on market/variant)

Passive Features

Lighting:

Standard lighting systems, diagnostics for electrical components

💡 Technology Features

Infotainment

Dashboard Display:

Digital and analog instrumentation, diagnostic indicators

Driver Assistance

Anti-lock Braking System (optional/standard based on market)

Connectivity

Diagnostic Ports:

On-board diagnostics (OBD) port for electronic fault diagnosis

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals (typically 5,000-10,000 km or annually)

Spark Plug Replacement:

Refer to manual for specific intervals

Fluid Specifications

Engine Oil Type:

Refer to manual (typically SAE 10W-40 or 15W-50 semi-synthetic or fully synthetic)

Coolant Type:

Refer to manual (typically ethylene glycol-based coolant)

Brake Fluid Type:

Refer to manual (typically DOT 4)

Transmission Oil:

Refer to manual for final drive oil specification and capacity

Known Issues

Common Wear Items:

Tires, brake pads, suspension components, drive belt (for CVT)

Potential Electrical Gremlins:

Possible issues with sensors or wiring harness durability, covered by electrical schematics in manual

📚 Vehicle History

Brand Heritage

Manufacturer Background:

Gilera is an Italian manufacturer of motorcycles and scooters, part of the Piaggio Group.

Model Evolution

Gp800 Introduction:

The GP800 was launched as a high-performance maxi-scooter, one of the most powerful in its class.

Production

Production Period:

Production commenced in 2007 and continued for several years.

🏆 Awards & Recognition

Recognitions

Performance Accolades:

Recognized as one of the most powerful maxi-scooters of its era.