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GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download
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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007 Onwards Product Name: GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download Codes Vin Code Common Digits: Not specified...
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类型: Motorcycle
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斯库: 32790
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🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Model Year:
2007 Onwards
Product Name:
GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download
Codes
Vin Code Common Digits:
Not specified in product info, but typically includes manufacturer identifier, model, and year.
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, positioned as a high-performance, touring-oriented urban mobility solution.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing.
Key Features
Performance Focus:
Designed for strong acceleration and comfortable highway cruising, unlike smaller displacement scooters.
Design Philosophy:
Combines the practicality of a scooter with the performance and handling characteristics of a motorcycle.
Manual Utility
Target Audience:
DIY mechanics, independent repair shops, and owners seeking to maintain or restore their GP800.
Value Proposition:
Provides authoritative information to reduce repair costs and ensure proper functioning of the vehicle.
📋 Manual Details
Coverage Areas
Scope Of Coverage:
Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration of the Gilera GP800.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified in product info).
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (presumed, based on product description language).
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine assembly, disassembly, troubleshooting, diagnostics, and internal components.
Transmission:
Coverage of the automatic transmission, including its operation, maintenance, and repair procedures.
Fuel System:
Information on fuel injection system, fuel pump, injectors, and fuel lines.
Electrical System:
Wiring diagrams, component testing, battery, charging system, ignition system, and lighting.
Braking System:
Details on hydraulic system, brake pads, discs, calipers, and ABS components (if equipped).
Suspension System:
Front and rear suspension components, shock absorbers, linkages, and adjustments.
Chassis And Frame:
Structural components, frame integrity, and related hardware.
Bodywork And Fairings:
Removal, installation, and repair of body panels, fairings, and trim.
Cooling System:
Radiator, fan, coolant flow, and thermostat.
Exhaust System:
Exhaust pipes, mufflers, and catalytic converters.
Controls And Linkages:
Throttle, brake levers, and other control mechanisms.
Wheels And Tires:
Wheel removal, installation, tire pressure, and replacement.
Procedures Included
Preventative Maintenance:
Routine checks, lubrication, fluid changes, and component inspections.
Troubleshooting Diagnostics:
Systematic fault finding, diagnostic charts, and error code interpretations.
Repair And Rebuild:
Step-by-step instructions for component removal, repair, and reassembly.
Specifications And Tolerances:
Precise measurements, torque values, clearances, and operational parameters.
Component Replacement:
Guidance on replacing wear items and failed components.
Adjustment Procedures:
Procedures for adjusting brakes, clutch, throttle, and suspension.
Technical Depth
Depth Of Coverage:
Highly detailed, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting guides for complex issues.
Rebuilding Instructions:
Comprehensive instructions for overhauling major mechanical components.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely to be text-searchable for efficient information retrieval.
Print Quality
Print Readability:
Designed for clear viewing on screen and printable pages.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
799 cc
Bore X Stroke:
78 mm x 81 mm (typical for this engine)
Valve Train:
SOHC, 8 valves (2 per cylinder)
Performance
Horsepower:
Approximately 75 HP (at crank, specific rating may vary by market and tune).
Torque:
Approximately 70 Nm (at crank, specific rating may vary by market and tune).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 Octane or higher recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Specification:
API SG or higher, JASO MA certified, SAE 10W-40 viscosity (typical, refer to manual for exact specification).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive System:
Belt drive to rear wheel
Clutch Type:
Wet multi-plate automatic clutch
📐 Dimensions
Exterior
Length:
Approximately 2,240 mm (refer to manual for exact specification).
Width:
Approximately 800 mm (refer to manual for exact specification).
Height:
Approximately 1,450 mm (refer to manual for exact specification).
Weights
Dry Weight:
Approximately 208 kg (refer to manual for exact specification).
Wet Weight:
Approximately 220 kg (refer to manual for exact specification).
Fuel Capacity:
Approximately 18.5 Liters (refer to manual for exact specification).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles/scooters in the same way as automobiles; emphasis on structural integrity and rider protection.
Active Features
Braking System Type:
Combined braking system, often with ABS as an option. Dual front discs, single rear disc.
Lighting System:
Halogen headlights, LED taillights (typical).
Passive Features
Frame Construction:
Steel twin-tube frame for rigidity and stability.
Ride Position:
Comfortable, upright riding position with good wind protection from fairings.
💡 Technology Features
Infotainment
Dashboard Display:
Analogue and digital instrument cluster providing speed, RPM, fuel level, temperature, and other indicators.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Accessories Ports:
May include a 12V power outlet for accessories (refer to manual for location and specification).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 6,000-10,000 km or annually (refer to manual for precise intervals).
Air Filter Check Replace:
Check every 12,000 km, replace as needed (refer to manual for precise intervals).
Spark Plug Replacement:
Typically every 12,000-18,000 km (refer to manual for precise intervals and plug type).
Transmission Fluid Check:
Check periodically, replacement interval depends on use but is crucial for CVT longevity.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.8 - 2.0 Liters (with filter change, refer to manual for exact capacity and procedure).
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water (refer to manual for specific type).
Brake Fluid Type:
DOT 4 (refer to manual for specific type and replacement interval).
Known Issues
Common Wear Items:
Brake pads, tires, battery, CVT belt, starter motor brushes.
Potential Electrical Gremlins:
Can sometimes experience minor electrical issues; good maintenance of connections is key.
Cvt Maintenance Importance:
Proper maintenance of the CVT is critical for smooth operation and longevity; belt wear and roller condition are key checks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle production, now part of the Piaggio Group.
Model Evolution
Introduction Year:
The GP800 was introduced around 2007 as Gilera's flagship maxi-scooter.
Design Basis:
Developed as a high-performance alternative in the maxi-scooter segment, leveraging Piaggio Group's engineering capabilities.
Production
Manufacturing Location:
Likely manufactured in Italy (Piaggio Group facilities).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its powerful engine and sporty performance in the maxi-scooter segment upon release, but specific awards are not detailed in product information.