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Gilera GP800 2007-2008-2009 Service Repair Manual
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Basic Information Identification Make: Gilera Model: GP800 Model Years Covered: 2007, 2008, 2009 Codes Engine Type Code: V2 Twin-Cylinder Introduction Market Position Vehicle Segment: Maxi-scooter, performance scooter Target Audience: Enthusiasts,...
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类型: Motorcycle
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斯库: 32682
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| Basic Information | |
| Identification | |
| Make: | Gilera |
| Model: | GP800 |
| Model Years Covered: | 2007, 2008, 2009 |
| Codes | |
| Engine Type Code: | V2 Twin-Cylinder |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Maxi-scooter, performance scooter |
| Target Audience: | Enthusiasts, owners seeking to perform their own maintenance and repairs. |
| Competitive Analysis | |
| Key Competitors: | Suzuki Burgman 650, Yamaha TMAX 500/530, BMW C600 Sport/C650 GT. |
| Key Features | |
| Manual Utility: | Provides dealer-level repair and maintenance information for DIY enthusiasts. |
| Information Reliability: | Directly comparable to information used by authorized dealer technicians. |
| Content Scope: | Covers routine servicing to complex repairs, including technical bulletins and recalls. |
| Manual Details | |
| Coverage Areas | |
| Diagnostic Troubleshooting: | Yes |
| Scheduled Maintenance: | Yes |
| Routine Maintenance: | Yes |
| Engine Repair: | Yes |
| Clutch Service: | Yes |
| Brake Service: | Yes |
| Electrical Systems: | Yes |
| Chassis And Suspension: | Yes |
| Bodywork And Fairings: | Yes |
| Technical Service Bulletins: | Yes |
| Recall Information: | Yes |
| Page Count | |
| Estimated Pages: | N/A (Digital PDF) |
| Manual Type | |
| Type: | Service Repair Manual |
| Language | |
| Primary Language: | English |
| Format | |
| File Format: | |
| Delivery Method: | Instant Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete disassembly, assembly, inspection, and torque specifications for cylinder heads, pistons, connecting rods, crankshaft, camshafts, timing components, lubrication system. |
| Fuel System: | Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), fuel tank, lines, and EVAP system diagnostics and repair. |
| Ignition System: | Spark plugs, ignition coils, ECU control, timing adjustments, and troubleshooting. |
| Exhaust System: | Catalytic converter, mufflers, exhaust pipes, and O2 sensor diagnostics. |
| Cooling System: | Radiator, coolant, thermostat, water pump, hoses, and fan operation. |
| Transmission And Drivetrain: | CVT (Continuously Variable Transmission) service, belt replacement, variator and clutch inspection, final drive lubrication and inspection. |
| Clutch System: | Automatic clutch operation, inspection, and potential service (though typically integrated with CVT). |
| Brake System: | Hydraulic brake system, brake fluid type and replacement, caliper service, disc inspection, master cylinder service, ABS system diagnostics (if equipped). |
| Suspension System: | Front telescopic forks (oil change, seal replacement, spring inspection), rear monoshock absorber (pre-load adjustment, damping adjustment, seal inspection). |
| Steering System: | Handlebar assembly, steering bearings (inspection, lubrication, replacement), linkage and cable adjustments. |
| Electrical System: | Battery, charging system (alternator, rectifier/regulator), starter motor, lighting system (headlights, taillights, turn signals), horn, fuses, relays, wiring diagrams, ECU, and sensor troubleshooting. |
| Instrumentation And Controls: | Dashboard indicators, speedometer, tachometer, fuel gauge, switchgear, and throttle control. |
| Bodywork And Trim: | Fairing removal and installation, seat, fuel tank cover, and other body panels. |
| Procedures Included | |
| Tune Ups: | Yes |
| Component Replacement: | Yes |
| Diagnostic Testing: | Yes |
| Fluid Flushes And Changes: | Yes |
| Wiring Diagram Interpretation: | Yes |
| Troubleshooting Guides: | Yes |
| Technical Depth | |
| Depth Level: | Comprehensive: From basic maintenance to complete engine/clutch disassembly and advanced diagnostics. |
| Illustrations: | Detailed, in-depth illustrations and diagrams |
| Text Clarity: | Accurate, clear, and concise text |
| User Skill Level: | Suitable for individuals with basic mechanical knowledge |
| Manual Specifications | |
| File Format | |
| Searchability: | Likely searchable text within the PDF |
| Printability: | Printable |
| Print Quality | |
| Image Resolution: | High (implied by 'detailed illustrations') |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Quality: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Configuration: | V-twin, four-stroke |
| Displacement: | 799 cc |
| Bore X Stroke: | 75 mm x 80 mm |
| Compression Ratio: | 10.0:1 |
| Valve Train: | SOHC, 4 valves per cylinder |
| Performance | |
| Horsepower Output: | Approximately 55 HP (41 kW) @ 7,000 RPM |
| Torque Output: | Approximately 71 Nm (52.4 lb-ft) @ 6,500 RPM |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI), likely with 2 throttle bodies |
| Fuel Type: | Unleaded gasoline |
| Lubrication System | |
| Oil Type: | API SG or higher, JASO MA certified motorcycle oil |
| Oil Capacity: | Approximately 2.2 - 2.4 liters (with filter change) |
| Transmission | |
| Standard | |
| Transmission Type: | Automatic, Continuously Variable Transmission (CVT) |
| Optional | |
| Optional Transmission: | N/A |
| Features | |
| Clutch Type: | Automatic centrifugal clutch |
| Drive Type: | Belt drive to rear wheel |
| Transmission Fluid: | Specific CVT fluid (refer to manual for exact specification, likely a proprietary blend or specific grade) |
| Dimensions | |
| Exterior | |
| Length: | Approximately 2,235 mm (88 in) |
| Width: | Approximately 830 mm (32.7 in) |
| Height: | Approximately 1,430 mm (56.3 in) |
| Weights | |
| Dry Weight: | Approximately 225 kg (496 lbs) |
| Wet Weight: | Approximately 235 kg (518 lbs) |
| Max Payload: | Refer to manual (typically around 180-200 kg for maxi-scooters) |
| Fuel Capacity: | 16.5 Liters (4.36 Gallons) |
| Safety Features | |
| Ratings | |
| Crash Test Results: | N/A (Motorcycle safety is primarily assessed through design features and handling characteristics, not standardized crash tests like cars). |
| Active Features | |
| Braking System: | Disc brakes front and rear, likely with ABS as an option on some models/regions. |
| Lighting: | Halogen headlights, LED taillights/indicators (common for the era). |
| Passive Features | |
| Frame Construction: | Steel trellis frame (common for stability and rigidity). |
| Ergonomics: | Designed for rider comfort and control during long rides. |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Digital/analog combination with speed, RPM, fuel level, engine temperature, and various warning lights. |
| Driver Assistance | |
| ABS: | Available on some models/regions, requiring specific diagnostic procedures. |
| Connectivity | |
| ECU Interface: | ECU allows for diagnostics and potential remapping (though not explicitly covered in a standard service manual). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 - 10,000 km or 6-12 months (refer to manual for exact mileage/time). |
| Spark Plug Replacement: | Approximately 12,000 - 24,000 km (refer to manual). |
| Air Filter Cleaning/Replacement: | Regular inspection, cleaning at 6,000 km, replacement at 12,000 km (refer to manual). |
| Cvt Belt Inspection/Replacement: | Inspection every 12,000 km, replacement typically around 20,000 - 30,000 km (refer to manual for exact interval and wear limits). |
| Brake Fluid Flush: | Every 2 years (regardless of mileage). |
| Coolant Flush: | Every 2-4 years (refer to manual). |
| Fluid Specifications | |
| Engine Oil Viscosity: | 10W-40 or 15W-50 (depending on climate, refer to manual). |
| Brake Fluid Type: | DOT 4 |
| Coolant Type: | Ethylene glycol-based coolant, typically blue or green (refer to manual for specific type/mix ratio). |
| Known Issues | |
| Electrical Gremlins: | Occasional reports of electrical issues, often related to connectors or grounds. The manual's wiring diagrams are crucial for diagnosis. |
| Cvt Wear: | Like any CVT, long-term wear on the belt and variator components is expected. Regular inspection is key. |
| Fuel Injector Clogging: | Can occur with fuel quality issues or infrequent use, impacting performance. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Gilera (Italian manufacturer, part of the Piaggio Group). |
| Specialization: | Known for performance motorcycles and scooters. |
| Model Evolution | |
| Gp800 Introduction: | Introduced as Gilera's flagship maxi-scooter, offering motorcycle-like performance. |
| Engine Shared Platform: | Shared its powertrain with the Aprilia Mana 850. |
| Production | |
| Production Period: | 2007-2011 (approximately) |
| Manufacturing Location: | Italy |
| Awards & Recognition | |
| Recognitions | |
| Performance Accolades: | Generally praised for its powerful engine and comfortable touring capabilities within the maxi-scooter segment upon its release. |
| Ratings | |
| Reliability Perception: | Mixed to positive, with maintenance and component wear being key factors, all detailed within the manual. |