Segment:
Premium Sport/GT Scooter
Target Audience:
Riders seeking performance, comfort, and advanced features for urban commuting and touring.
Key Competitors:
Yamaha TMAX, Suzuki Burgman 400, Honda Silver Wing, Aprilia Scarabeo 300.
Styling:
Aggressive, sporty design with automotive-inspired styling.
Performance:
Strong acceleration and comfortable cruising speeds, suitable for highways.
Handling:
Sport-oriented chassis and suspension for agile handling.
Comfort:
Spacious seating, good wind protection, and ample legroom for rider and passenger.
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components.
Engine Management System:
Diagnosis and repair of electronic fuel injection (EFI), ignition system, and sensors.
Transmission And Drivetrain:
Automatic CVT (Continuously Variable Transmission) servicing, clutch inspection, belt replacement, and final drive maintenance.
Fuel System:
Fuel pump, injectors, fuel filter, and fuel tank servicing.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications.
Exhaust System:
Catalytic converter, muffler, and exhaust pipe inspection and replacement.
Front Brakes:
Disc brake caliper overhaul, pad replacement, rotor inspection, and hydraulic system bleeding.
Rear Brakes:
Disc brake caliper overhaul, pad replacement, rotor inspection, and hydraulic system bleeding.
Front Suspension:
Telescopic fork servicing, oil replacement, seal replacement, and adjustment procedures.
Rear Suspension:
Shock absorber inspection and replacement, swingarm maintenance.
Steering:
Handlebar removal/installation, steering bearing inspection and adjustment.
Lighting:
Headlight, taillight, turn signal, and brake light bulb replacement and troubleshooting.
Battery And Charging:
Battery testing, charging system diagnosis (alternator/stator, regulator/rectifier).
Ignition System:
Spark plug replacement, ignition coil testing.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Body Panels:
Fairing removal and installation, seat servicing, storage compartment access.
Frame:
Frame inspection and integrity checks.
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems.
Component Overhaul:
Detailed step-by-step instructions for rebuilding key components.
Replacement Procedures:
Guidance on replacing wear items and faulty parts.
Torque Specifications:
Essential torque values for all fasteners and critical components.
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and advanced diagnostics.
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Image Resolution:
High-resolution scans with clear, legible text and diagrams.
Diagram Clarity:
Detailed, step-by-step diagrams, often with exploded views, illustrating repair procedures.
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves
Bore X Stroke:
75 mm x 63 mm
Compression Ratio:
11.0:1
Horsepower:
Approximately 22.5 HP (16.8 kW) @ 7500 rpm (manufacturer data varies slightly)
Torque:
Approximately 23.2 Nm (17.1 lb-ft) @ 6000 rpm (manufacturer data varies slightly)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Fuel Tank Capacity:
12 Liters (approx. 3.17 US gallons)
Ignition Type:
Electronic ignition with variable spark advance
Crash Test Ratings:
Not applicable (motorcycle/scooter safety is primarily based on design, features, and rider behavior).
Braking System:
Hydraulic disc brakes front and rear, often with linked braking capabilities (integral braking).
Lighting System:
Multi-reflector headlights, LED taillights, clear lens turn signals.
Chassis Design:
Steel frame designed for rigidity and stability.
Wind Protection:
Aerodynamic fairing and adjustable windscreen for rider comfort and protection.
Dashboard Display:
Digital and analog combination instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, and indicator lights.
Lighting Technology:
Halogen headlight, incandescent or LED taillights and turn signals.
ABS:
Optional or standard on some models/markets (check specific VIN), not universally fitted for 2008.
Connectivity Features:
Basic electrical systems for ignition, lighting, and instrumentation. No integrated smartphone connectivity or advanced electronics.
Oil Change Interval:
Every 6,000 km or 12 months (whichever comes first).
Air Filter Replacement:
Every 12,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 12,000 km.
Cvt Belt Inspection:
Every 12,000 km for wear and damage, replacement typically around 20,000-30,000 km.
Coolant Replacement:
Every 24,000 km or 24 months.
Engine Oil Type:
SAE 5W-40 API SG or higher, or JASO MA compliant.
Engine Oil Capacity:
1.7 Liters (with filter change).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Piaggio or equivalent).
Final Drive Oil Type:
Gear oil API GL-4 SAE 80W-90.
Final Drive Oil Capacity:
0.22 Liters.
Common Wear Items:
CVT belt, brake pads, suspension seals, starter motor brushes (depending on mileage).
Potential Electrical:
Occasional issues with regulator/rectifier or stator windings can occur with age and mileage.
Engine Performance Notes:
Ensure proper valve clearance adjustment for optimal performance and fuel economy.
Manufacturer History:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for its performance-oriented scooters and motorcycles. It is part of the Piaggio Group.
Nexus Series:
The Nexus series represented Gilera's foray into the high-performance maxi-scooter segment, blending sportbike handling with practical scooter utility. The 300cc model provided a balance of performance and efficiency within the range.
Production Years:
The Nexus 300 was primarily produced in the mid-to-late 2000s, with the 2008 model being a key year for the E3 variant.