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GILERA NEXUS 300 E3 Workshop Repair Manual Download 2008 PDF

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🏷️ Basic Information Identification Make: Gilera Model: Nexus 300 E3 Year: 2008 Vehicle Type: Maxi-scooter Codes Engine Code Designation: M392 - Piaggio LEADER 300 Emissions Standard: Euro 3 (E3) 👋...
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类型: Motorcycle
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斯库: 36140
GILERA NEXUS 300 E3 Workshop Repair Manual Download 2008 PDFGILERA NEXUS 300 E3 Workshop Repair Manual Download 2008 PDFGILERA NEXUS 300 E3 Workshop Repair Manual Download 2008 PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Nexus 300 E3
Year:
2008
Vehicle Type:
Maxi-scooter
Codes
Engine Code Designation:
M392 - Piaggio LEADER 300
Emissions Standard:
Euro 3 (E3)
👋 Introduction
Market Position
Segment:
Premium Sport/GT Scooter
Target Audience:
Riders seeking performance, comfort, and advanced features for urban commuting and touring.
Competitive Analysis
Key Competitors:
Yamaha TMAX, Suzuki Burgman 400, Honda Silver Wing, Aprilia Scarabeo 300.
Key Features
Styling:
Aggressive, sporty design with automotive-inspired styling.
Performance:
Strong acceleration and comfortable cruising speeds, suitable for highways.
Handling:
Sport-oriented chassis and suspension for agile handling.
Comfort:
Spacious seating, good wind protection, and ample legroom for rider and passenger.
📋 Manual Details
Coverage Areas
Market Availability:
Global (primarily Europe)
Page Count
Estimated Pages:
350-450
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components.
Engine Management System:
Diagnosis and repair of electronic fuel injection (EFI), ignition system, and sensors.
Transmission And Drivetrain:
Automatic CVT (Continuously Variable Transmission) servicing, clutch inspection, belt replacement, and final drive maintenance.
Fuel System:
Fuel pump, injectors, fuel filter, and fuel tank servicing.
Cooling System
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications.
Exhaust System
Exhaust System:
Catalytic converter, muffler, and exhaust pipe inspection and replacement.
Brake System
Front Brakes:
Disc brake caliper overhaul, pad replacement, rotor inspection, and hydraulic system bleeding.
Rear Brakes:
Disc brake caliper overhaul, pad replacement, rotor inspection, and hydraulic system bleeding.
Suspension System
Front Suspension:
Telescopic fork servicing, oil replacement, seal replacement, and adjustment procedures.
Rear Suspension:
Shock absorber inspection and replacement, swingarm maintenance.
Steering System
Steering:
Handlebar removal/installation, steering bearing inspection and adjustment.
Electrical System
Lighting:
Headlight, taillight, turn signal, and brake light bulb replacement and troubleshooting.
Battery And Charging:
Battery testing, charging system diagnosis (alternator/stator, regulator/rectifier).
Ignition System:
Spark plug replacement, ignition coil testing.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Bodywork And Chassis
Body Panels:
Fairing removal and installation, seat servicing, storage compartment access.
Frame:
Frame inspection and integrity checks.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems.
Component Overhaul:
Detailed step-by-step instructions for rebuilding key components.
Replacement Procedures:
Guidance on replacing wear items and faulty parts.
Torque Specifications:
Essential torque values for all fasteners and critical components.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution scans with clear, legible text and diagrams.
Diagram Clarity:
Detailed, step-by-step diagrams, often with exploded views, illustrating repair procedures.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves
Displacement:
278 cc
Bore X Stroke:
75 mm x 63 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approximately 22.5 HP (16.8 kW) @ 7500 rpm (manufacturer data varies slightly)
Torque:
Approximately 23.2 Nm (17.1 lb-ft) @ 6000 rpm (manufacturer data varies slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Fuel Tank Capacity:
12 Liters (approx. 3.17 US gallons)
Ignition System
Ignition Type:
Electronic ignition with variable spark advance
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch:
Automatic centrifugal dry clutch
Final Drive:
Geared, oil lubricated
📐 Dimensions
Exterior
Length:
Approx. 2150 mm
Width:
Approx. 790 mm (at handlebars)
Height:
Approx. 1350 mm (at windscreen)
Wheelbase:
Approx. 1520 mm
Weights
Dry Weight:
Approx. 177 kg
Wet Weight:
Approx. 185 kg (fully fueled)
Wheels And Tires
Front Wheel:
15-inch alloy
Front Tire Size:
120/70-15
Rear Wheel:
14-inch alloy
Rear Tire Size:
140/60-14
Dimensions
Seat Height:
Approx. 800 mm
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable (motorcycle/scooter safety is primarily based on design, features, and rider behavior).
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with linked braking capabilities (integral braking).
Lighting System:
Multi-reflector headlights, LED taillights, clear lens turn signals.
Passive Features
Chassis Design:
Steel frame designed for rigidity and stability.
Wind Protection:
Aerodynamic fairing and adjustable windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Dashboard Display:
Digital and analog combination instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, and indicator lights.
Lighting Technology:
Halogen headlight, incandescent or LED taillights and turn signals.
Driver Assistance
ABS:
Optional or standard on some models/markets (check specific VIN), not universally fitted for 2008.
Connectivity
Connectivity Features:
Basic electrical systems for ignition, lighting, and instrumentation. No integrated smartphone connectivity or advanced electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months (whichever comes first).
Air Filter Replacement:
Every 12,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 12,000 km.
Cvt Belt Inspection:
Every 12,000 km for wear and damage, replacement typically around 20,000-30,000 km.
Coolant Replacement:
Every 24,000 km or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 5W-40 API SG or higher, or JASO MA compliant.
Engine Oil Capacity:
1.7 Liters (with filter change).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Piaggio or equivalent).
Brake Fluid Type:
DOT 4.
Final Drive Oil Type:
Gear oil API GL-4 SAE 80W-90.
Final Drive Oil Capacity:
0.22 Liters.
Known Issues
Common Wear Items:
CVT belt, brake pads, suspension seals, starter motor brushes (depending on mileage).
Potential Electrical:
Occasional issues with regulator/rectifier or stator windings can occur with age and mileage.
Engine Performance Notes:
Ensure proper valve clearance adjustment for optimal performance and fuel economy.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for its performance-oriented scooters and motorcycles. It is part of the Piaggio Group.
Model Evolution
Nexus Series:
The Nexus series represented Gilera's foray into the high-performance maxi-scooter segment, blending sportbike handling with practical scooter utility. The 300cc model provided a balance of performance and efficiency within the range.
Production
Production Years:
The Nexus 300 was primarily produced in the mid-to-late 2000s, with the 2008 model being a key year for the E3 variant.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2008 Nexus 300 are not widely documented, the Nexus series in general received positive reviews for its performance, handling, and GT capabilities within the scooter market.
Ratings
Owner Satisfaction:
Generally positive, particularly from owners who value its sporty character and motorway capability.
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