🏷️ Basic Information

Make:

Gilera

Model:

Nexus 500

Year:

2006

👋 Introduction

Positioning:

The Gilera Nexus 500 was positioned as a premium, high-performance maxi-scooter, blending sport-scooter agility with touring comfort and substantial power.

Competitors:

Competed with other high-displacement maxi-scooters from brands like Yamaha (TMAX series), Suzuki (Burgman series), and Aprilia (Atlantic series) in the premium segment.

Features:

Powerful single-cylinder engine, sophisticated chassis dynamics, ample storage, comfortable ergonomics, and premium build quality.

📋 Manual Details

Coverage:

Comprehensive service, repair, diagnostic, and maintenance information.

Page Count:

407

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Systems:

Engine, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Electrical System, Bodywork, Pre-Delivery Checks, Maintenance, Troubleshooting.

Procedures:

Routine maintenance, diagnostics, repair procedures, component removal and installation, electrical system troubleshooting, wiring diagrams, special tool usage, pre-delivery inspection and setup.

Depth:

Professional-level diagnostic, repair, and maintenance information for technicians.

📊 Manual Specifications

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Print Quality:

High-resolution, designed for clarity of diagrams and text.

Binding Type:

Digital Download (PDF)

Paper Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Engine Type:

4-stroke, single-cylinder

Displacement:

460 cc

Bore X Stroke:

92 mm x 69 mm

Valvetrain:

SOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Horsepower:

Approx. 34 HP (25 kW) at 6,750 rpm (Actual figures may vary slightly based on region and specific tuning)

Torque:

Approx. 43 Nm (31.7 lb-ft) at 5,500 rpm (Actual figures may vary)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (95 RON recommended)

Oil Type:

Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for exact specifications).

Oil Capacity:

Approx. 1.6 liters (1.7 US qt) with filter change.

🔧 Transmission

Transmission Type:

Automatic, CVT (Continuously Variable Transmission)

Clutch:

Automatic centrifugal clutch

Final Drive:

Belt drive to rear wheel

📐 Dimensions

Length:

Approx. 2150 mm (84.6 in)

Width:

Approx. 780 mm (30.7 in)

Height:

Approx. 1430 mm (56.3 in) (seat height)

Dry Weight:

Approx. 195 kg (430 lbs)

Wet Weight:

Approx. 205 kg (452 lbs) (with all fluids)

Fuel Tank Capacity:

15 Liters (3.96 US gal)

Wheelbase:

Approx. 1530 mm (60.2 in)

🛡️ Safety Features

Safety Standards:

Designed to meet European safety standards for motorcycles and scooters.

Braking System:

Dual front disc brakes with four-piston calipers, single rear disc brake. Optional ABS (Anti-lock Braking System) may be available depending on market and specific trim.

Lighting:

Halogen headlights, LED taillight and indicators.

Chassis Construction:

Steel frame with integrated passenger grab handles and robust bodywork.

Security:

Immobilizer system may be standard or optional.

💡 Technology Features

Dashboard:

Analog speedometer and tachometer, digital multi-function display showing fuel level, coolant temperature, trip meter, clock, etc.

ABS:

Optional ABS available on some models, significantly enhancing braking safety.

Lighting System:

Integrated lighting systems, including hazard light function, likely with standard bulb technology but LED elements for taillights/indicators.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 km (3,000 miles) or annually. Refer to manual for precise intervals.

Air Filter Check:

Inspect every 5,000 km (3,000 miles), replace as needed.

Spark Plug Replacement:

Typically at 10,000 km (6,000 miles) or as per manual recommendations.

Belt Replacement:

CVT belt inspection and replacement at recommended intervals (e.g., 15,000-20,000 km / 9,000-12,000 miles), subject to condition.

Coolant Type:

Ethylene glycol-based antifreeze mixture, 50% water, 50% coolant concentrate (refer to manual for specific type).

Brake Fluid Type:

DOT 4 brake fluid.

Gear Oil Type:

API GL-4 or GL-5 gear oil (viscosity grade as specified in manual, likely 80W-90).

Common Wear Items:

CVT belt wear, variator rollers, suspension bushings, brake pad wear, voltage regulator failure (common on many scooters of this era).

Potential Problems:

Fuel pump issues, electrical connector corrosion, coolant leaks due to aged hoses or seals. Regular checks are crucial.

📚 Vehicle History

Heritage:

Gilera is an Italian manufacturer with a long history in motorcycling, known for its sporty and performance-oriented scooters and motorcycles.

Genesis:

The Nexus 500 was a flagship model for Gilera, designed to offer a blend of the practicality of a scooter with the performance and handling characteristics of a motorcycle. It was part of a generation of larger displacement maxi-scooters.

Production Period:

The Nexus 500 was produced in various iterations, with the 2006 model representing a specific update or variant within its production run (typically from mid-2000s to late 2000s).

🏆 Awards & Recognition

Industry Reputation:

The Gilera Nexus 500 was generally well-regarded for its performance and handling, often praised by motorcycle publications for its sporty character within the maxi-scooter segment.