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Gilera Nexus 500 2006 Service Manual

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$16.99
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The Gilera Nexus 500, a 2006 model, represents a sophisticated maxi-scooter designed to bridge the gap between agile sport-scooters and comfortable touring machines. It features a powerful 460 cc liquid-cooled,...
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类型: Motorcycle
厂商:
斯库: 49983
Gilera Nexus 500 2006 Service ManualGilera Nexus 500 2006 Service ManualGilera Nexus 500 2006 Service ManualGilera Nexus 500 2006 Service Manual
The Gilera Nexus 500, a 2006 model, represents a sophisticated maxi-scooter designed to bridge the gap between agile sport-scooters and comfortable touring machines. It features a powerful 460 cc liquid-cooled, 4-stroke engine with electronic fuel injection, delivering approximately 34 horsepower and 43 Nm of torque. Known for its premium build quality and sporty handling, the Nexus 500 competed in the high-displacement segment with models from Yamaha and Suzuki, offering a blend of performance, practicality, and advanced engineering. Its design prioritizes rider comfort and control, making it suitable for both urban commuting and longer journeys. This comprehensive 407-page Factory Service Repair Workshop Manual in English provides in-depth information for the Gilera Nexus 500. It covers essential areas including routine maintenance, detailed repair procedures, diagnostics, electrical system troubleshooting with wiring diagrams, and pre-delivery checks. The manual is structured to assist owners, mechanics, and technicians in maintaining and repairing all major systems, such as the engine, cooling, braking, suspension, chassis, and electrical components. It also includes specific maintenance schedules and fluid specifications to ensure optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Nexus 500
Year:
2006
👋 Introduction
Market Position
Positioning:
The Gilera Nexus 500 was positioned as a premium, high-performance maxi-scooter, blending sport-scooter agility with touring comfort and substantial power.
Competitive Analysis
Competitors:
Competed with other high-displacement maxi-scooters from brands like Yamaha (TMAX series), Suzuki (Burgman series), and Aprilia (Atlantic series) in the premium segment.
Key Features
Features:
Powerful single-cylinder engine, sophisticated chassis dynamics, ample storage, comfortable ergonomics, and premium build quality.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, diagnostic, and maintenance information.
Page Count
Page Count:
407
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
Engine, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Electrical System, Bodywork, Pre-Delivery Checks, Maintenance, Troubleshooting.
Procedures Included
Procedures:
Routine maintenance, diagnostics, repair procedures, component removal and installation, electrical system troubleshooting, wiring diagrams, special tool usage, pre-delivery inspection and setup.
Technical Depth
Depth:
Professional-level diagnostic, repair, and maintenance information for technicians.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Print Quality:
High-resolution, designed for clarity of diagrams and text.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Valvetrain:
SOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 34 HP (25 kW) at 6,750 rpm (Actual figures may vary slightly based on region and specific tuning)
Torque:
Approx. 43 Nm (31.7 lb-ft) at 5,500 rpm (Actual figures may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type:
Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for exact specifications).
Oil Capacity:
Approx. 1.6 liters (1.7 US qt) with filter change.
🔧 Transmission
Standard
Transmission Type:
Automatic, CVT (Continuously Variable Transmission)
Features
Clutch:
Automatic centrifugal clutch
Final Drive:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (84.6 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1430 mm (56.3 in) (seat height)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (with all fluids)
Capacity
Fuel Tank Capacity:
15 Liters (3.96 US gal)
Chassis
Wheelbase:
Approx. 1530 mm (60.2 in)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet European safety standards for motorcycles and scooters.
Active Features
Braking System:
Dual front disc brakes with four-piston calipers, single rear disc brake. Optional ABS (Anti-lock Braking System) may be available depending on market and specific trim.
Lighting:
Halogen headlights, LED taillight and indicators.
Passive Features
Chassis Construction:
Steel frame with integrated passenger grab handles and robust bodywork.
Security:
Immobilizer system may be standard or optional.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital multi-function display showing fuel level, coolant temperature, trip meter, clock, etc.
Driver Assistance
ABS:
Optional ABS available on some models, significantly enhancing braking safety.
Connectivity
Lighting System:
Integrated lighting systems, including hazard light function, likely with standard bulb technology but LED elements for taillights/indicators.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or annually. Refer to manual for precise intervals.
Air Filter Check:
Inspect every 5,000 km (3,000 miles), replace as needed.
Spark Plug Replacement:
Typically at 10,000 km (6,000 miles) or as per manual recommendations.
Belt Replacement:
CVT belt inspection and replacement at recommended intervals (e.g., 15,000-20,000 km / 9,000-12,000 miles), subject to condition.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture, 50% water, 50% coolant concentrate (refer to manual for specific type).
Brake Fluid Type:
DOT 4 brake fluid.
Gear Oil Type:
API GL-4 or GL-5 gear oil (viscosity grade as specified in manual, likely 80W-90).
Known Issues
Common Wear Items:
CVT belt wear, variator rollers, suspension bushings, brake pad wear, voltage regulator failure (common on many scooters of this era).
Common Issues
Potential Problems:
Fuel pump issues, electrical connector corrosion, coolant leaks due to aged hoses or seals. Regular checks are crucial.
📚 Vehicle History
Brand Heritage
Heritage:
Gilera is an Italian manufacturer with a long history in motorcycling, known for its sporty and performance-oriented scooters and motorcycles.
Model Evolution
Genesis:
The Nexus 500 was a flagship model for Gilera, designed to offer a blend of the practicality of a scooter with the performance and handling characteristics of a motorcycle. It was part of a generation of larger displacement maxi-scooters.
Production
Production Period:
The Nexus 500 was produced in various iterations, with the 2006 model representing a specific update or variant within its production run (typically from mid-2000s to late 2000s).
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Gilera Nexus 500 was generally well-regarded for its performance and handling, often praised by motorcycle publications for its sporty character within the maxi-scooter segment.
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