Segment:
Maxi-scooter, GT (Gran Turismo)
Competitors:
Yamaha TMAX, Suzuki Burgman, Honda Silver Wing, Aprilia Atlantic
Vehicle Focus:
Sporty performance combined with touring comfort and practicality.
Manual Advantage:
Provides comprehensive technical data for accurate and efficient repairs, crucial for maintaining the performance and longevity of the Nexus 500.
Models Covered:
All Nexus 500 Euro 3 models
Engine Variants:
Covers the specific 499.1cc engine used in the Nexus 500 Euro 3.
Estimated Pages:
Extensive (Specific count not provided, but described as 'huge amount of detailed repair information')
Type:
Workshop Service Repair Manual
Language:
English (Assumed based on product description)
Delivery Method:
Instant Download
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.)
Engine:
Full Engine Mechanical & Electrical Systems, Tuning, Troubleshooting
Transmission:
Automatic Transmission (CVT) Overhaul and Adjustment
Fuel System:
Fuel Injection System (EFI), Fuel Pump, Injectors, Sensors
Ignition System:
Ignition System Components, Timing, Troubleshooting
Cooling System:
Cooling System Operation, Radiator, Coolant, Thermostat
Exhaust System:
Exhaust System Components, Catalytic Converter (Euro 3 compliant)
Brakes:
Hydraulic Brake System (Front & Rear), ABS (if equipped), Bleeding, Pad/Disc Replacement
Suspension:
Front Fork (Telescopic), Rear Shock Absorber, Linkages, Bushings
Steering:
Handlebar Assembly, Steering Head Bearings, Cables
Electrical System:
Wiring Diagrams, Battery, Charging System, Lighting, Horn, Starter Motor, ECU
Bodywork:
Fairings, Seat, Panels, Storage Compartments, Lighting Fixtures
Wheels Tires:
Wheel Bearings, Tire Pressure, Tire Replacement
Chassis Components:
Frame, swingarm, linkages, steering head bearings, swingarm bearings.
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Chain/Belt Adjustment (if applicable)
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting
Repair:
Component Removal, Installation, Overhaul, Reassembly for all covered systems
Disassembly Reassembly:
Detailed step-by-step instructions with exploded views and diagrams
Adjustments:
Carburetor/Throttle Body Synchronization, Brake Lever Adjustment, Suspension Preload
Wheel Removal Installation:
Front and rear wheel removal and installation procedures, including bearing checks and replacement.
Body Panel Removal:
Instructions for safe removal and reinstallation of all body panels and fairings for access to components.
Depth:
Comprehensive, suitable for DIY enthusiasts and professional technicians. Covers from basic servicing to complete engine rebuilds.
Diagnostic Tools:
Covers interpretation of diagnostic codes and procedures for identifying faulty sensors or ECU issues.
Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement:
499.1 cc (approx.)
Bore X Stroke:
94 mm x 72 mm (typical for this engine family)
Compression Ratio:
10.5:1 (typical for this engine family)
Valve Train:
SOHC, 4 valves
Horsepower:
Approx. 33-34 HP (at 6,500 rpm)
Torque:
Approx. 46-48 Nm (at 5,000 rpm)
System:
Electronic Fuel Injection (EFI) with Keihin or similar throttle body
Fuel Type:
Unleaded Gasoline (RON 95 or higher)
Oil Type:
SAE 10W-40, API SG or higher, JASO MA (refer to manual for specific Gilera recommendation)
Oil Capacity:
Approx. 1.6 - 1.8 Liters (including filter, consult manual for exact capacity)
Crash Test Results:
Not typically tested in automotive crash standards; focused on rider safety features.
Brakes:
Front: Dual disc brakes (e.g., 260mm discs), Rear: Single disc brake (e.g., 240mm disc). ABS optional on some models.
Lighting:
Halogen headlights, LED tail light/brake light
Frame:
Steel tube frame for rigidity
Chassis:
Integrated into bodywork for rider protection
Dashboard:
Digital and analog instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights.
ABS:
Optional Anti-lock Braking System (ABS) available on some configurations.
Charging Port:
Optional 12V accessory socket for charging devices.
Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for precise interval)
Air Filter Cleaning:
Every 6,000 km, replacement as needed
Spark Plug Replacement:
Every 10,000 - 12,000 km
Valve Clearance Check:
Every 12,000 - 15,000 km
Belt Check Replacement:
Inspect belt condition at 10,000 km intervals, replace as per manual recommendations (typically 20,000-30,000 km)
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water
Common Problems:
Occasional voltage regulator issues, wear on CVT components (belt, variator rollers) over time, potential for exhaust valve stem seal leaks (leading to blue smoke).
