Gilera Nexus 500 Nexus 500S Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Sub Model: Nexus 500S Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: High-performance maxi-scooter. Competitive Analysis Competitors: Key...

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类型: Motorcycle

斯库: 39559

标签: Gilera Motorcycle Motorcycles Nexus Nexus 500 Nexus 500S

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Nexus 500

Sub Model:

Nexus 500S

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Segment:

High-performance maxi-scooter.

Competitive Analysis

Competitors:

Key competitors in the maxi-scooter segment of its era would include models from Yamaha (e.g., TMAX), Suzuki (e.g., Burgman), Honda (e.g., Silver Wing), and Aprilia (e.g., Atlantic).

Key Features

Features Of Vehicle:

Sporty handling, powerful engine for a scooter, comfortable for touring and urban commuting.

Manual Value

Value Proposition:

Provides owners and technicians with the necessary information to maintain and repair the Gilera Nexus 500/500S, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service, repair, maintenance, and troubleshooting of the Gilera Nexus 500/500S.

Page Count

Estimated Pages:

Hundreds of pages (specific count not provided, but implies comprehensive content).

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

Compatibility

Operating Systems:

All versions of Windows and Mac

Delivery

Downloadable:

Shipping:

No shipping cost

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for extraction if zipped)

📖 Manual Coverage

Systems Covered

Engine:

Engine general information, troubleshooting, cooling and lubrication system, engine tune-up.

Driveline Transmission:

Driveline/axle tune-up, transmission/transaxle.

Fuel System:

Fuel system and throttle.

Electrical:

Electrical systems.

Suspension Steering:

Suspension, steering.

Brakes:

Brake system.

Frame Body:

Frame, bodywork.

Procedures Included

Maintenance:

Periodic maintenance, periodic inspection and adjustment.

Repair Troubleshooting:

Step-by-step instructions for troubleshooting and repair.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to detailed repair and troubleshooting.

Illustrations

Detail Level:

Detailed illustrations included.

📊 Manual Specifications

File Format

Quality:

High-quality PDF, allowing for printing and saving.

Print Quality

Reproducibility:

Printable (user can print sections or the entire manual).

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, single-cylinder, liquid-cooled, DOHC (exact configuration inferred from typical 500cc maxi-scooters of the era).

Displacement:

Approximately 493 cc (common for Gilera 500cc engines of this period, exact figure requires manual confirmation).

Bore X Stroke:

Requires manual confirmation.

Compression Ratio:

Requires manual confirmation.

Performance

Horsepower:

Typically in the range of 30-40 HP (exact figure requires manual confirmation).

Torque:

Requires manual confirmation.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) likely utilized.

Fuel Type:

Unleaded gasoline.

Lubrication

Oil Type:

Requires manual confirmation for specific SAE viscosity grade and API/JASO specification (e.g., SAE 10W-40, JASO MA).

Cooling

Cooling System:

Liquid-cooled with coolant reservoir and radiator.

Coolant Type:

Requires manual confirmation for specific coolant mixture ratio (e.g., 50/50 ethylene glycol-based).

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT) with dry centrifugal clutch.

Optional

Optional Transmissions:

N/A (CVT is standard for this type of scooter).

Features

Drive System:

Belt drive to rear wheel.

📐 Dimensions

Exterior

Length:

Requires manual confirmation.

Width:

Requires manual confirmation.

Height:

Requires manual confirmation.

Weights

Dry Weight:

Requires manual confirmation (typically around 180-200 kg).

Gross Vehicle Weight Rating:

Requires manual confirmation.

Capacities

Fuel Tank Capacity:

Requires manual confirmation (likely around 12-15 liters).

Oil Capacity:

Requires manual confirmation for engine oil capacity with filter change.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles/scooters are not typically rated by organizations like NHTSA or Euro NCAP in the same way as cars).

Active Features

Braking System:

Disc brakes (front and rear), likely with ABS as an option on some variants.

Lighting:

Headlight, taillight, brake lights, turn signals.

Passive Features

Frame Construction:

Steel frame (specific type requires manual confirmation).

💡 Technology Features

Infotainment

Instrument Cluster:

Likely features a combination analog/digital display with speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights.

Driver Assistance

ABS Availability:

ABS was an optional feature on some Nexus models, requiring specific diagnostic procedures if equipped.

Connectivity

Wiring Diagrams:

Manual includes detailed electrical system schematics crucial for diagnosing electronic issues.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Requires manual confirmation (typically every 3,000-5,000 km or annually).

Air Filter Inspection:

Requires manual confirmation (e.g., every 6,000 km).

Spark Plug Replacement:

Requires manual confirmation (e.g., every 12,000-16,000 km).

Valve Clearance Check:

Requires manual confirmation (critical for engine health).

Fluid Specifications

Brake Fluid:

Requires manual confirmation for DOT specification (e.g., DOT 4).

Transmission Fluid:

N/A (CVT typically uses engine oil for lubrication and transmission functionality; separate transmission fluid not applicable in the traditional sense).

Known Issues

Common Problems:

Potential issues could include CVT belt wear, regulator/rectifier failure, and exhaust system corrosion, as commonly seen in maxi-scooters of this era. Specific issues detailed in the manual.

📚 Vehicle History

Brand Heritage

Heritage:

Gilera is an Italian manufacturer with a long history in motorcycling, known for performance and sporty designs.

Model Evolution

Development:

The Nexus series represented Gilera's entry into the premium maxi-scooter segment, focusing on performance and rideability.

Production

Production Years:

The Nexus 500 was produced primarily in the mid-2000s, with variations like the 500S likely being specific trims or updates within that period.

Manufacturing Location:

Italy (typical for Gilera).

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Specific awards for the Gilera Nexus 500 are not widely documented in general automotive publications, but it was recognized as a capable and sporty maxi-scooter within its class.