Target User:
DIY enthusiasts, home mechanics, and professional technicians.
Value Proposition:
Provides professional-level repair information, saving significant costs on dealership servicing.
Instant Access:
Immediate download after purchase, eliminating shipping delays and costs.
Ease Of Use:
Designed for user-friendliness with step-by-step instructions and clear visuals.
Print On Demand:
Ability to print specific sections as needed, ideal for workshop use.
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of the engine components.
Engine Electrical:
Ignition system, starting system, charging system, wiring diagrams, component testing.
Fuel System:
Carburetor (Dell'Orto PHVA 12) disassembly, cleaning, adjustment, fuel lines, fuel tank.
Cooling System:
Liquid cooling system operation, coolant checks, radiator, thermostat, water pump.
Transmission:
Automatic Continuously Variable Transmission (CVT) service, belt replacement, clutch operation, gearbox.
Braking System:
Hydraulic disc brakes (front and rear), brake fluid, caliper service, pad replacement, bleeding.
Suspension:
Front telescopic fork service, rear shock absorber inspection and replacement, swingarm.
Steering:
Handlebar, steering column, headset bearings inspection and adjustment.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fairings.
Electrical System:
Lighting (headlights, taillights, indicators), horn, battery, fuses, switches, wiring diagrams.
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug replacement, brake checks, tire pressure checks.
Troubleshooting:
Diagnostic flowcharts and common problem solutions for engine, electrical, and mechanical issues.
Engine Overhaul:
Complete engine rebuild procedures, including piston, cylinder, crankshaft, and gasket replacement.
Carburetor Tuning:
Step-by-step instructions for carburetor adjustment and synchronization for optimal performance.
Brake System Repair:
Detailed instructions for brake caliper overhaul, piston seal replacement, and bleeding procedures.
Cvt Maintenance:
Instructions for variator roller inspection, clutch shoe replacement, and drive belt condition checks.
Electrical Diagnostics:
Troubleshooting guide for starter motor, ignition coil, stator, and battery charging issues.
Suspension Overhaul:
Fork seal replacement, oil change, and rear shock absorber mounting procedures.
Diagnostic Capabilities:
Advanced diagnostic information, including electrical system schematics and fault finding.
Repair Procedures:
Detailed, step-by-step repair instructions with clear visuals for all major components.
Specifications Data:
Inclusion of critical torque values, clearances, fluid capacities, and component tolerances.
Illustrations And Diagrams:
High-quality exploded views, schematics, and diagrams for easy component identification and assembly.
Engine Type:
Two-stroke, single-cylinder
Bore X Stroke:
39.0 mm x 41.4 mm
Cooling System:
Liquid-cooled
Fuel Induction:
Dell'Orto PHVA 12 carburetor
Horsepower Rating Approx:
5.5 HP @ 7000 RPM (approximate, varies by region/tuning)
Torque Rating Approx:
5.3 Nm @ 6500 RPM (approximate)
Fuel Type:
Unleaded gasoline (90+ Octane recommended)
Oil Type:
2-stroke synthetic oil (for premix or separate oil injection system)
Engine Oil Change:
Every 3,000 km or annually (refer to manual for exact 2-stroke oil change procedures if applicable for the injection system).
Air Filter Cleaning:
Every 2,000 km, replace if damaged.
Spark Plug Replacement:
Every 5,000 km or as needed.
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Cvt Belt Inspection:
Every 5,000 km, replace if signs of wear or damage are present.
Engine Oil Specification:
API TC, JASO FD certified 2-stroke oil for automatic transmission scooters.
Brake Fluid Specification:
DOT 4 hydraulic brake fluid.
Coolant Specification:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio).
Carburetor Clogging:
Prone to clogging from stale fuel or debris if not maintained, leading to poor running.
Cvt Wear:
Variator rollers and clutch shoes can wear over time, affecting acceleration and top speed.
Electrical Connections:
Corrosion or loose connections in the wiring harness can cause intermittent electrical issues.
Exhaust Leaks:
Exhaust gasket leaks can reduce engine performance and increase noise.
