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GILERA RUNNER PUREJET 50 Service Repair PDF Manual 2003-2004 Download

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🏷️ Basic Information Identification Make: Gilera Model: Runner Purejet 50 Model Variant: Purejet 50 Production Years: 2003-2004 Codes Engine Code: Piaggio LEA 125 (single-cylinder, 2-stroke, Piaggio Hi-PER1). 👋 Introduction Market...
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类型: Motorcycle
厂商:
斯库: 44189
GILERA RUNNER PUREJET 50 Service Repair PDF Manual 2003-2004 Download
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Runner Purejet 50
Model Variant:
Purejet 50
Production Years:
2003-2004
Codes
Engine Code:
Piaggio LEA 125 (single-cylinder, 2-stroke, Piaggio Hi-PER1).
👋 Introduction
Market Position
Segment:
Performance 50cc scooter segment.
Competitive Analysis
Key Competitors:
Aprilia SR50, Yamaha Aerox 50, Piaggio NRG 50.
Key Features
Vehicle Attributes:
Sporty design, agile handling, liquid-cooled 2-stroke engine with electronic fuel injection (Purejet technology).
Value Proposition
Savings:
Significant cost savings on service, repair, and maintenance compared to dealership labor.
Manual Usability
Ease Of Use:
Designed for ease of use with no prior technical expertise required, though detailed for professionals.
📋 Manual Details
Coverage Areas
Languages:
English
Geographic Focus:
Global (technical content applicable to all markets)
Page Count
Estimated Pages:
N/A (Digital Download - content depth is comprehensive A-Z)
Manual Type
Type:
Service Repair Workshop Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, overhaul, tuning, fuel injection system, cooling system, lubrication.
Transmission:
Automatic transmission (CVT), clutch, gearbox components.
Brakes:
Front and rear brake system service, hydraulic components, disc brake specifications, bleeding procedures.
Electrical:
Complete electrical system, wiring diagrams, battery, starter, ignition system, lighting, instrumentation, EFI control unit.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings.
Bodywork:
Body panels, fairings, seat, storage compartment, maintenance access points.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug, coolant checks, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts, common fault identification and correction for all systems.
Repair:
Component removal, installation, adjustment, and overhaul for all mechanical and electrical systems.
Rebuild:
Full engine and transmission rebuild procedures with detailed specifications.
Technical Depth
Depth:
Comprehensive A-Z coverage, suitable for professional technicians and DIY enthusiasts. Includes advanced diagnostics and detailed specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution, printable diagrams and text.
Searchable:
Yes (standard PDF search functionality).
Print Quality
Pages:
Printable on demand, allowing for fresh copies of specific pages.
Binding Type
Type:
N/A (Digital Download - no physical binding).
Paper Type
Type:
N/A (Digital Download - no physical paper).
⚙️ Engine Specifications
Primary Engine
Configuration:
Single-cylinder, 2-stroke
Cooling System:
Liquid-cooled
Displacement:
49.4 cc
Bore X Stroke:
39 mm x 41.4 mm
Power Output Approx:
Approx. 5.6 HP (4.1 kW) @ 7000 RPM (varies by market regulations)
Torque Approx:
Approx. 5.4 Nm @ 6500 RPM (varies by market regulations)
Fuel System
Type:
Electronic Fuel Injection (EFI) - Piaggio Purejet system
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Ignition
System:
Electronic ignition with CDI (Capacitor Discharge Ignition) and EFI control unit.
Lubrication
System:
Automatic oil injection (separate oil reservoir).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Clutch:
Automatic centrifugal clutch
Features
Gear Reduction:
Integrated gear reduction unit
Fluid Specifications
Transmission Fluid:
API GL-3 or GL-4 gear oil (refer to manual for specific viscosity and capacity, typically SAE 80W/90)
📐 Dimensions
Exterior
Length:
Approx. 1850 mm
Width:
Approx. 730 mm
Height:
Approx. 1130 mm
Wheelbase:
Approx. 1310 mm
Weights
Dry Weight Approx:
Approx. 105 kg
Gross Vehicle Weight Rating Gvwr Approx:
Approx. 255 kg
Cargo
Underseat Storage:
Sufficient for one full-face helmet (design may vary slightly).
Wheels Tires
Front Tire Size:
120/70-14
Rear Tire Size:
130/60-13
Front Wheel Size:
14 inch
Rear Wheel Size:
13 inch
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (As this is a 50cc scooter, formal crash test ratings like automotive standards are not typically applied or published. Safety relies on design and rider vigilance.)
Active Features
Braking System:
Front and rear disc brakes for effective stopping power.
Lighting:
Headlight, taillight, brake lights, turn signals for visibility.
Passive Features
Frame Construction:
Steel frame designed for rigidity and stability.
Suspension:
Telescopic front fork and rear monoshock absorber for rider comfort and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display with speedometer, tachometer, fuel gauge, coolant temperature, and warning lights.
Driver Assistance
Features:
N/A (Scooter class, no driver assistance systems).
Connectivity
Features:
N/A (Scooter class, no connectivity features).
Engine Management
System:
Piaggio's advanced EFI system with electronic control unit (ECU) for precise fuel metering and ignition timing, optimizing performance and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for exact interval).
Air Filter Cleaning Replacement:
Every 2,000 - 3,000 km, or as needed based on operating conditions.
Spark Plug Replacement:
Every 5,000 - 8,000 km (specific plug type required).
Transmission Oil Change:
Every 6,000 - 10,000 km or every two years.
Fluid Specifications
Engine Oil:
Specific 2-stroke oil for automatic oil injection systems. API TC, JASO FD/FE rated. Capacity approx. 0.8 - 1.0 Liters (for separate oil tank).
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Mixture ratio 50/50 with distilled water. Capacity approx. 0.7 - 0.8 Liters.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (refer to manual for specific recommendation).
Known Issues
Efi System:
Potential for injector clogging or fuel pump issues if fuel quality is poor or maintenance is neglected. EFI sensor issues can also occur.
Cooling System:
Leaks from hoses or radiator, thermostat malfunctions, especially if coolant is not changed regularly.
Cylinder Wear:
As with many high-performance 2-strokes, cylinder and piston wear can be accelerated with aggressive riding or improper lubrication.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian motorcycle manufacturer with a long history, founded in 1909. It is now part of the Piaggio Group.
Model Evolution
Runner Lineage:
The Gilera Runner series is known for its sporty and performance-oriented scooters, often featuring advanced technology for their class.
Production
Manufacturing Location:
Primarily Italy (Piaggio Group manufacturing facilities).
🏆 Awards & Recognition
Recognitions
Awards:
N/A (Specific awards for this model are not readily available in public domain, but Gilera Runner models are generally well-regarded in their segment for performance and design.)
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