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Harley Davidson 2012 Touring Repair Service Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Series Model Variant: FLHR Road King, FLHR Road King Classic, FLHR Road King Shrine, FLTRX Road Glide Custom (and other 2012 Touring...
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类型: Motorcycle
厂商:
斯库: 474035
Harley Davidson 2012 Touring Repair Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring Series
Model Variant:
FLHR Road King, FLHR Road King Classic, FLHR Road King Shrine, FLTRX Road Glide Custom (and other 2012 Touring models)
Year:
2012
Codes
Manual Product Code:
Likely H-D OEM 99482-12 or similar, not explicitly stated but typical for service manuals
👋 Introduction
Market Position
Market Position:
The definitive resource for owners and technicians working on 2012 Harley-Davidson Touring motorcycles. Positioned as an essential tool for maintaining performance, reliability, and resale value.
Competitive Analysis
Competitive Analysis:
Directly from Harley-Davidson, this manual is the official factory service information, superseding aftermarket manuals in accuracy and completeness for specific factory procedures and specifications.
Key Features
Key Features:
Extensive page count (726 pages) indicates thorough coverage. Includes detailed diagrams, step-by-step instructions, and troubleshooting flowcharts. Essential for warranty work and DIY maintenance.
📋 Manual Details
Coverage Areas
Covered Models:
All 2012 Harley-Davidson Touring motorcycles including FLHR Road King, FLHR Road King Classic, FLHR Road King Shrine, FLTRX Road Glide Custom, FLHX Street Glide, FLHTC Electra Glide Classic, FLHTCU Ultra Classic Electra Glide, FLHTK Ultra Limited, FLHTCUTG Tri Glide Ultra Classic.
Page Count
Page Count:
726
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print (Paperback/Hardcover)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Ignition System, Electrical System, Drivetrain, Transmission, Clutch, Brakes (Front & Rear), Suspension (Front & Rear), Steering, Chassis, Frame, Bodywork, Fairings, Saddlebags, Instrumentation, Lighting, Diagnostics, Wiring Diagrams, Troubleshooting.
Procedures Included
Procedures Included:
Routine maintenance, scheduled service, inspections, component removal and installation, disassembly and reassembly, troubleshooting guides, diagnostic procedures, adjustments, repairs, wiring harness service, emissions control system service, specifications, torque values.
Technical Depth
Technical Depth:
Comprehensive. Covers everything from basic fluid changes and inspections to complete engine teardowns, transmission rebuilds, electrical system diagnostics, and chassis component overhauls. Suitable for both novice DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
N/A (Print)
Print Quality
Print Quality:
High quality, professional printing with durable paper and clear diagrams/illustrations.
Binding Type
Binding Type:
Perfect Bound (typically)
Paper Type
Paper Type:
Durable, glossy or semi-gloss paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 103 (1690cc)
Engine Type:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Displacement:
103 cu. in. (1690 cc)
Compression Ratio:
9.6:1 (typical for Twin Cam 103)
Performance
Horsepower:
Approx. 76 HP @ 5000 RPM (actual varies by specific model tune)
Torque:
Approx. 96 lb-ft @ 3500 RPM (actual varies by specific model tune)
Fuel System
Fuel Induction:
Electronic Sequential Port Fuel Injection (ESPFI) with 50mm throttle body
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Fuel Tank Capacity:
6.0 US gallons (22.7 L)
Engine Oil
Oil Type:
Harley-Davidson Syn3 (or equivalent premium synthetic V-twin motorcycle oil SAE 20W-50)
Oil Capacity:
Approx. 4.0 US quarts (3.8 L) with filter change
Ignition System
Ignition Type:
High-performance, electronic, spark-controlled
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.650, 3rd: 4.943, 4th: 3.817, 5th: 3.170, 6th: 2.790 (typical)
Features
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant (or equivalent)
Transmission Fluid Capacity:
Approx. 1.0 US quart (0.95 L)
Primary Drive:
37/32 ratio, belt
Final Drive:
46/30 ratio, belt
📐 Dimensions
Exterior
Overall Length:
Varies by model, e.g., Road King approx. 93.3 in. (2370 mm)
Wheelbase:
Varies by model, e.g., Road King approx. 63.5 in. (1615 mm)
Weights
Dry Weight:
Varies by model, e.g., Road King approx. 718 lbs (326 kg)
Gross Vehicle Weight Rating:
Varies by model, e.g., Road King approx. 1300 lbs (590 kg)
Cargo
Saddlebag Capacity:
Varies by model (e.g., hard-shell saddlebags on Road King Classic, Street Glide)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed via component performance and rider skill, not standardized crash ratings like cars).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on many 2012 Touring models. Advanced chassis design for stability.
Passive Features
Passive Safety Features:
Robust frame construction, integrated lighting systems, secure rider seating position.
Braking System
Front Brake Type:
Dual 32 mm, 4-piston fixed front calipers with 300 mm diameter rotors
Rear Brake Type:
4-piston calipers with 300 mm diameter rotor
Wheel Tire
Front Tire Size:
Varies by model, e.g., BW 130/70R18 63H
Rear Tire Size:
Varies by model, e.g., BW 180/65R16 81H
Wheel Bolt Pattern:
N/A (Harley-Davidson uses cast or spoke wheels with specific axle and bearing arrangements, not traditional bolt patterns.)
💡 Technology Features
Infotainment
Infotainment System:
Boom! Box 6.5GT or 4.3 infotainment system (depending on model/trim). Features include AM/FM/WeatherBand radio, CD/MP3 player, USB input, Bluetooth connectivity, navigation system (on some models).
Speaker System:
Integrated fairing speakers, optional saddlebag lid speakers.
Driver Assistance
Cruise Control:
Standard electronic cruise control on most 2012 Touring models.
Connectivity
Connectivity Features:
Bluetooth for audio streaming and hands-free calling, USB port for device charging and media playback.
Diagnostics
Diagnostic Tools:
The manual details diagnostic codes and procedures, and likely references the Harley-Davidson Digital Technician (H-D-DT) for electronic diagnostics.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1600 km) or 12 months, whichever comes first. Includes oil change, primary chain case lubrication, inspection of critical components.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months. Includes engine oil change, inspection of brakes, tires, clutch, throttle, primary chain, transmission oil, etc.
Spark Plug Replacement:
Typically at 10,000-15,000 miles (16,000-24,000 km) or as per manual recommendations.
Drive Belt Inspection:
Inspect at every service for wear, damage, and proper tension.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson 20W-50 Syn3 or equivalent premium synthetic motorcycle oil.
Transmission Primary Fluid Spec:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant or equivalent.
Brake Fluid Spec:
DOT 4 (check specific models as variations can exist)
Coolant Type:
N/A (Air-cooled engines)
Known Issues
Common Issues 2012 Touring:
Cam chain tensioner wear (pre-2012, though 2012 models generally use updated components), potential for exhaust leaks, some electrical accessory glitches, clutch lever adjustment issues. Manual covers troubleshooting and repair for these.
Routine Checks:
Tire pressure and tread depth, brake pad wear, fluid levels, electrical connections, clutch and throttle cable free play, drive belt tension and condition.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of producing V-twin motorcycles known for their distinctive sound, styling, and rider experience. The brand is synonymous with freedom and the open road.
Model Evolution
Touring Model Evolution:
The Harley-Davidson Touring platform has evolved significantly over decades, starting with the Electra Glide. The 2012 models represent a mature iteration of the large-displacement V-twin cruiser, emphasizing comfort, cargo capacity, and long-distance riding capability, featuring the Twin Cam engine and cruise control.
Production
Production Years:
Harley-Davidson motorcycles are primarily produced in the United States, with major assembly plants in York, Pennsylvania, and Milwaukee, Wisconsin.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson frequently receives accolades for its brand loyalty, community engagement, and the iconic status of its motorcycles. Specific model awards vary annually.
Ratings
Motorcycle Reviews:
2012 Harley-Davidson Touring models were generally well-received for their comfort, power delivery, and comprehensive features, solidifying their position as premier long-distance touring machines.
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