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HD DYNA FAT BOB FXDF BIKE 2008-2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Fat Bob Model Code: FXDF Model Years Covered: 2008, 2009, 2010, 2011 Codes Engine Code: 1584cc V-Twin (Twin Cam 96B) 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 496648
HD DYNA FAT BOB FXDF BIKE 2008-2011 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Fat Bob
Model Code:
FXDF
Model Years Covered:
2008, 2009, 2010, 2011
Codes
Engine Code:
1584cc V-Twin (Twin Cam 96B)
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a powerful, stylish cruiser with a custom look and performance capabilities.
Competitive Analysis
Key Competitors:
Other Harley-Davidson Dyna models, Indian Chief, Victory Hammer, select Japanese cruisers (e.g., Yamaha Raider, Kawasaki Vulcan).
Key Features
Distinctive Styling:
Fat 240mm rear tire, dual front disc brakes, bobbed fenders, drag-style handlebar, exposed chrome front forks.
Engine Performance:
Torquey and reliable Twin Cam 96B engine providing strong acceleration and cruising power.
Customization Potential:
Harley-Davidson's extensive accessory catalog allows for significant personalization.
Manual Value Proposition:
Provides essential information for maintaining and repairing the FXDF, saving owners time and money on dealership services.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual, Parts Catalog, Electrical Diagnostic Manual
Language:
English
Format:
Digital (Likely PDF, though not explicitly stated, common for workshop manuals)
Page Count
Estimated Page Count:
500-700+ (typical for comprehensive workshop manuals including catalogs and diagnostics)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, overhaul, torque specifications, timing procedures, cylinder head, pistons, crankshaft, camshafts, oil pump, primary drive, clutch.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel tank, lines, pressure testing, diagnostics.
Ignition System:
Ignition coils, spark plugs, ignition module, sensors (crank position, cam position), timing adjustments, diagnostics.
Transmission And Drivetrain:
5-speed constant mesh transmission, clutch operation and adjustment, primary drive chain, final drive belt, torque specifications, disassembly and assembly.
Electrical System:
Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting (headlight, taillight, turn signals), instrumentation, switches, fuses, relays, diagnostic procedures for electrical faults.
Suspension And Steering:
Front forks (telescopic), rear shocks, fork oil change and seal replacement, steering head bearings, swingarm, wheel bearings, steering damper (if applicable).
Braking System:
Front and rear disc brakes, brake calipers, master cylinders, brake lines, brake fluid type and bleeding procedures, rotor inspection, pad replacement.
Chassis And Frame:
Frame inspection, mounting points, footpegs, handlebars, seat mounting, fenders, fuel tank installation.
Wheels And Tires:
Wheel balancing, tire inspection and replacement, rim specifications, spoke tension (if applicable).
Body And Trim:
Fenders, tank badges, side covers, seat removal and installation, handlebar controls, mirrors, exhaust system installation/removal.
Procedures Included
Preventative Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, drive belt adjustment and inspection, brake checks, tire pressure checks.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, electrical diagnostic procedures.
Repair And Overhaul:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major vehicle systems.
Component Replacement:
Detailed guides for replacing parts such as brake pads, clutch plates, wheel bearings, fork seals, starter motor, and more.
Electrical Diagnostics:
Detailed wiring diagrams with component identification, voltage drop testing, continuity testing, signal tracing, use of diagnostic tools.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (Searchable text and high-resolution images expected)
Print Quality
Image Resolution:
High-resolution for clear diagrams, schematics, and photographic examples.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B, V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Cooling System:
Air-cooled
Performance
Peak Horsepower:
Approx. 75-80 HP (at crankshaft, estimated)
Peak Torque:
Approx. 96 ft-lbs (at 3200 RPM, estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Fuel Tank Capacity:
5.0 U.S. gal. (18.9 L)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Primary Drive:
Duplex, chain, 1.250 in. wide, oil bath, compensator mechanism
Final Drive:
Belt, 14mm pitch, 1.125 in. wide
Features
Clutch Type:
Clutched, nine plate-wet
Transmission Fluid Type:
Harley-Davidson Syn3 Full Synthetic Transmission Fluid or equivalent SAE 50 Premium Motorcycle Oil (check specific manual for exact recommendation)
📐 Dimensions
Exterior
Length:
Approx. 92.1 in. (2339.3 mm)
Width:
Approx. 37.0 in. (939.8 mm) (handlebars)
Height:
Approx. 46.7 in. (1186.2 mm)
Wheelbase:
64.0 in. (1625.6 mm)
Ground Clearance:
4.7 in. (119.4 mm)
Weights
Dry Weight:
Approx. 632 lbs (286.7 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1050 lbs (476.3 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not subject to federal crash test ratings in the same way as cars. Safety is dependent on rider skill and adherence to safe riding practices.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake, often with optional ABS (Anti-lock Braking System) depending on market and specific model configuration.
Lighting:
Halogen headlight, LED taillight and brake light, amber incandescent front and rear turn signals.
Passive Features
Frame Construction:
Steel frame and swingarm providing a robust chassis.
Rider Controls:
Handlebar-mounted controls, foot controls for shifting and braking.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital tachometer, odometer, trip meter, and indicator lights. Some models may have a basic LCD display.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) was available on some models, enhancing braking safety.
Connectivity
Diagnostics:
On-board diagnostics (OBD-II) functionality for accessing engine fault codes via a diagnostic port (often under the seat or side cover), enabling sophisticated troubleshooting.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) or 12 months, whichever comes first. Includes engine oil and filter change, primary chain case oil change, inspection of all critical components.
Subsequent Services:
Generally every 5,000 miles (8,000 km) or 12 months for routine checks, oil changes, and filter replacements. More in-depth checks and adjustments may be required at higher mileage intervals (e.g., 10,000 miles, 20,000 miles).
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 Full Synthetic Motor Oil or equivalent motorcycle-specific oil meeting Harley-Davidson specifications.
Engine Oil Capacity:
Approx. 3.0 U.S. quarts (2.8 liters) with filter change.
Primary Chain Case Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent SAE 85W-140 gear oil.
Primary Chain Case Oil Capacity:
Approx. 32 U.S. fluid ounces (946 ml).
Brake Fluid Type:
DOT 4 specification brake fluid (typically for models without ABS). Consult manual for ABS models if equipped.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, drive belt (wear and potential premature replacement if misaligned or damaged).
Electrical Gremlins:
Intermittent issues with sensors, switches, or wiring can occur with age and vibration. Comprehensive electrical diagnostics are crucial.
Engine Vibration:
While the Dyna platform has isolation, some vibration is inherent to the V-twin design. Excessive vibration may indicate an issue with mounting or engine components.
Fuel Line Issues:
Early models sometimes had issues with fuel line degradation or leaks; regular inspection is recommended.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903, known for its V-twin engines and cruiser styling.
Model Evolution
Dyna Platform:
The Dyna platform, introduced in 1991, was characterized by its rubber-isolated engine mounting, offering a balance between classic Harley feel and improved comfort. The FXDF Fat Bob was a popular model within this platform, introduced in 2007.
Production
Production Period:
The FXDF Fat Bob was produced from 2007 to 2017. This manual specifically covers the 2008-2011 model years, which fall within the early production run of the model.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Fat Bob is consistently praised for its aggressive styling, powerful V-twin engine, and custom cruiser appeal. It has been a popular choice among riders seeking a distinctive look and feel.
Ratings
Motorcycle Press Reviews:
Frequently featured and positively reviewed in motorcycle publications for its performance and customization potential.
Certifications
Emission Standards:
Manufactured to meet U.S. EPA and California ARB emission standards for the respective model years.
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