🏷️ Basic Information

Make:

Harley-Davidson

Model:

Dyna Glide

Model Variants:

Year Range:

1991-1998

👋 Introduction

Market Segment:

Cruiser motorcycle segment, known for its V-twin engine and classic styling.

Key Competitors:

Other American V-twin manufacturers and Japanese cruisers of the era.

Vehicle Platform:

Harley-Davidson's iconic Dyna platform, characterized by its rigid frame and belt-driven primary.

📋 Manual Details

General Coverage:

Comprehensive service, repair, and workshop procedures for Harley-Davidson Dyna Glide models from 1991 to 1998.

Estimated Page Count:

Likely between 500-1000+ pages (typical for factory service manuals of this era and scope).

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Evo Big Twin engine (1340cc/80 cu. in.), including disassembly, assembly, inspection, diagnosis, and repair.

Transmission:

5-speed constant mesh transmission, clutch, primary drive, troubleshooting, overhaul, and adjustments.

Electrical:

Wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier), starter system, battery, troubleshooting, component testing.

Fuel System:

Carburetor (CV carb) service and tuning, fuel pump, fuel tank, fuel lines, troubleshooting.

Brakes:

Front and rear brake system, hydraulic components, bleeding procedures, pad replacement, caliper and master cylinder service.

Suspension And Steering:

Front forks (telescopic), rear shock absorbers, swingarm, steering head bearings, lubrication, and adjustment.

Chassis And Frame:

Frame inspection, alignment, component mounting, bodywork, fenders, fuel tank, seat, handlebars.

Wheels And Tires:

Wheel bearings, tire inspection and replacement, wheel balancing.

Exhaust System:

Exhaust pipes, mufflers, mounting, and gasket replacement.

Maintenance Procedures:

Regularly scheduled maintenance tasks, lubrication points, oil changes, filter replacements, spark plug service.

Diagnostic Procedures:

Detailed troubleshooting charts and step-by-step diagnostic sequences for common problems.

Repair Procedures:

In-depth instructions for disassembly, component inspection, repair, and reassembly of all major systems.

Tune Up Procedures:

Complete tune-up guidelines, including ignition timing, carburetor adjustment, and compression testing.

Special Tool Requirements:

Identification of specific Harley-Davidson and aftermarket tools required for certain procedures.

Depth Of Coverage:

Factory-level detail for mechanics and experienced DIY enthusiasts, covering everything from routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format:

PDF

Scan Quality:

Assumed high-quality scans with clear text and legible diagrams, suitable for printing.

Binding Type:

Not applicable (PDF download).

Paper Type:

Not applicable (PDF download).

Searchable Text:

Typically includes searchable text for efficient information retrieval.

⚙️ Engine Specifications

Engine Type:

Air-cooled, 45-degree V-twin, Evolution (Evo) Big Twin

Displacement:

1340 cc (80 cubic inches)

Bore X Stroke:

3.496 in x 4.250 in (88.8 mm x 108.0 mm)

Compression Ratio:

8.3:1 to 8.5:1 (varies slightly by year/model)

Horsepower Approx:

~60-65 HP (at crankshaft, estimated)

Torque Approx:

~70-75 lb-ft (at crankshaft, estimated)

Carburetor:

Keihin CV (Constant Velocity) 40 mm

Fuel Type:

Unleaded gasoline, minimum 87 octane (91 RON)

Ignition Type:

Electronic Ignition (CDI based)

Oil Type:

Harley-Davidson SAE 20W50 Motorcycle Oil (or equivalent)

Oil Capacity:

~3.5 quarts (3.3 liters) with filter change

🔧 Transmission

Transmission Type:

5-speed, constant mesh

Optional Transmission:

N/A (all models in this range used the 5-speed)

Clutch Type:

Wet, multi-plate

Primary Drive:

Duplex chain, 1.47:1 ratio

Final Drive:

Belt drive, 3.15:1 ratio

Transmission Fluid Type:

Harley-Davidson Formula + (or equivalent 80W-90 GL-5 gear oil)

Transmission Fluid Capacity:

~24-28 fl oz (0.71-0.83 liters)

📐 Dimensions

Wheelbase:

Approx. 63.5 inches (1613 mm), varies slightly by model.

Seat Height:

Approx. 26-27 inches (660-686 mm), varies by model.

Dry Weight:

Approx. 575-615 lbs (261-279 kg), varies by model.

Gross Vehicle Weight Rating:

Approx. 925-950 lbs (420-431 kg)

Fuel Capacity:

Approx. 4.0 - 5.0 gallons (15.1 - 18.9 liters), depending on fuel tank variant.

🛡️ Safety Features

Safety Ratings:

Not applicable (motorcycle safety is typically evaluated by accident statistics and manufacturer-provided safety features rather than formal crash test ratings like cars).

Active Safety Features:

Dual disc front brakes, single disc rear brake, good overall chassis dynamics.

Passive Safety Features:

Robust frame construction, rider controls designed for stability.

💡 Technology Features

Infotainment Features:

Basic models typically feature analog gauges (speedometer, tachometer, oil pressure, voltage). Some later models may have had aftermarket radio installations, but not factory integrated infotainment systems in the modern sense.

Driver Assistance Features:

N/A (motorcycle).

Connectivity Features:

N/A (motorcycle).

🔧 Maintenance

First Service:

1000 miles (1600 km) or 6 months

Subsequent Service Intervals:

Every 5000 miles (8000 km) or 12 months for routine checks and fluid changes. Engine internal checks typically recommended at higher mileage intervals.

Engine Oil:

Harley-Davidson SAE 20W50 Motorcycle Oil (P/N 99887-02)

Transmission Fluid:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (P/N 99851-05) or equivalent 80W-90 GL-5 gear oil

Primary Chaincase Oil:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (P/N 99851-05)

Brake Fluid:

DOT 4 hydraulic brake fluid (consult manual for specific Harley-Davidson part number, typically HD P/N 99880-83)

Common Issues Prevention:

Potential for carburetor tuning issues (CV carb sensitivity), oil leaks from gaskets/seals, primary chain tension adjustment, electrical connector corrosion. Regular maintenance and timely component replacement as per the manual are crucial.

Known Issues Impact:

These issues can affect performance, reliability, and ease of starting. The manual provides detailed steps to diagnose and rectify them.

Oil Filter Part Number:

Harley-Davidson Oil Filter: 63731-36A (common for this era, always verify with specific model).

Spark Plug Type:

Typically Champion H8C or NGK D8EA (verify with manual/service bulletin for exact fitment)

📚 Vehicle History

Brand Origins:

Founded in 1903 in Milwaukee, Wisconsin, USA, known for its iconic V-twin engines and cruiser motorcycle design.

Dyana Introduction:

The Dyna platform was introduced in 1991, replacing the previous FXR chassis for many models and offering a distinct styling and riding experience. It was known for its rubber-mounted engine for reduced vibration compared to earlier rigid-mount Big Twins.

Engine Platform:

These models utilize the Evolution Big Twin engine, a descendant of the Shovelhead and Panhead designs, which was a significant update at its introduction in the mid-1980s.

Production Period:

1991-2017 (Dyna platform), with this manual covering the initial 1991-1998 period.

🏆 Awards & Recognition

Industry Recognition:

The Harley-Davidson Evolution engine and Dyna platform are critically acclaimed for their enduring appeal, distinctive sound, and V-twin character, forming a cornerstone of American motorcycle culture.