Market Position:
Essential technical documentation for owners and technicians of Harley-Davidson Dyna motorcycles, providing in-depth repair and maintenance guidance.
Competitive Advantage:
Offers a singular, comprehensive resource for multiple model years and variations of the Dyna platform, consolidating information typically found in separate manufacturer publications.
Key Features Of Manual:
Detailed diagrams, step-by-step instructions, troubleshooting guides, and all necessary technical specifications for accurate service.
Service And Repair Coverage:
Comprehensive service and repair procedures for all Harley-Davidson Dyna models within the specified years.
Estimated Page Count:
Over 1000 pages (typical for this depth of coverage)
Manual Type:
Workshop Service Repair Manual
Format:
Downloadable Digital File (likely PDF)
Engine Systems:
Engine overhaul, top-end, bottom-end, cooling, lubrication, fuel delivery, ignition, starting, charging.
Transmission And Drivetrain:
Clutch, transmission assembly, final drive, primary drive, belts, chains.
Chassis And Suspension:
Frame, front forks, rear shock absorbers, swingarm, steering.
Braking System:
Front and rear brakes, hydraulic systems, calipers, rotors, master cylinders.
Electrical System:
Wiring diagrams, lighting, instrumentation, ignition system, battery, charging system, ECM, sensors.
Fuel And Emissions:
Fuel tank, fuel pump, fuel injectors, exhaust system, emissions controls.
Bodywork And Accessories:
Fenders, fuel tank, seat, handlebars, controls, lighting, accessories installation.
Routine Maintenance:
Oil changes, filter replacement, spark plug service, chain/belt adjustment, brake fluid replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code identification.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnosis and repair.
Component Disassembly And Assembly:
Detailed step-by-step instructions for removing and installing all major components.
Technical Depth:
Detailed diagnostics, repair procedures, specifications, torque values, and special tool recommendations for professional mechanics and experienced DIY enthusiasts.
Engine Type:
Air-cooled, Twin Cam 96 (1584cc) V-Twin
Engine Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.48 in (95.25 mm x 113.77 mm)
Compression Ratio:
9.2:1 (Typical for Twin Cam 96)
Horsepower Estimate:
Approx. 75-80 HP (crankshaft)
Torque Estimate:
Approx. 90-95 ft-lbs @ 3000 RPM (crankshaft)
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Ignition System:
Distributorless, crank-triggered electronic ignition
Oil Capacity:
Approx. 3.5 quarts (3.3 liters) with filter change
Oil Type:
Harley-Davidson 20W50 Syn3 or equivalent motorcycle oil
Transmission Type:
6-speed constant mesh, helical gears
Primary Drive:
Plated, un-lubricated duplex chain
Final Drive:
Belt drive (70-tooth pulley, 32-tooth sprocket, 140-tooth belt)
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant or equivalent
Wheelbase:
Approx. 64.2 inches (1631 mm) depending on model
Length:
Approx. 90.5 inches (2299 mm) depending on model
Dry Weight:
Approx. 638 lbs (289 kg) depending on model
Gross Vehicle Weight Rating (Gvw R):
Approx. 1050 lbs (476 kg)
Safety Ratings:
Motorcycles are not subject to federal crash test ratings in the same manner as passenger cars. Focus is on rider-assist features and build integrity.
Active Safety Features:
Disc brakes (front and rear), sometimes optional ABS on certain models/trims.
Passive Safety Features:
Sturdy frame construction, stable handling characteristics.
Infotainment Features:
Base models typically feature analog gauges. Some higher trims or optional packages may have basic radio/audio systems or Cruise Control.
Driver Assistance Features:
Optional Anti-lock Braking System (ABS) available on select models and trims within this year range.
Connectivity Features:
Limited connectivity. No Bluetooth or smartphone integration typically found on base models.
Initial Service Interval:
First service typically at 1,000 miles (1,600 km) for oil change, inspection, and adjustments.
Subsequent Service Interval:
Routine service every 5,000 miles (8,000 km) or annually, covering oil changes, inspections, and fluid checks. More detailed service every 10,000-15,000 miles.
Engine Oil Type And Viscosity:
Harley-Davidson 20W50 SYN3 or equivalent premium motorcycle engine oil.
Transmission Primary Fluid Type:
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant.
Brake Fluid Type:
DOT 4 brake fluid.
Coolant Type:
N/A (Air-cooled engine)
Common Maintenance Items:
Regular inspection and adjustment of primary chain, rear belt tension, and fork oil changes. Potential for exhaust leaks at head pipe seals.
Potential Wear Items:
Clutch wear, brake pad wear, wheel bearings, fork seals. Ignition module or sensor issues can occur but are generally reliable.
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.
Dyna Platform Evolution:
The Dyna platform, introduced in 1991, represented a blend of classic styling with modern performance, characterized by its rubber-isolated powertrain and exposed rear shock absorbers. The Twin Cam engine replaced the Evolution engine in 2000/2001 for most models, including the Dyna series.
Production Period For Covered Models:
2009-2012, representing a mature stage of the Twin Cam 96 era for the Dyna line.
Model Recognitions:
The Harley-Davidson Dyna platform is renowned for its rider engagement and customization potential, often featured in 'best cruiser' or 'most iconic' motorcycle lists by enthusiasts and publications.
Reliability Ratings:
Generally considered reliable with proper maintenance. Issues that arise are typically addressed by the detailed procedures within this manual.
Manual Certification:
Not officially certified by manufacturer, but derived from factory service manual standards.
