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Harley Davidson 2016 Dyna Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Model Variant: FXDL Dyna Low Rider, FXDWG Dyna Wide Glide, FXDB Dyna Street Bob Year: 2016 Codes Product Sku: HARLEY-2016-DYNA-SRM 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 474424
Harley Davidson 2016 Dyna Repair Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Model Variant:
FXDL Dyna Low Rider, FXDWG Dyna Wide Glide, FXDB Dyna Street Bob
Year:
2016
Codes
Product Sku:
HARLEY-2016-DYNA-SRM
👋 Introduction
Market Position
Market Segment:
Cruiser motorcycles.
Competitive Analysis
Key Competitors:
Indian Chief, various Japanese cruiser models (e.g., Yamaha Bolt, Kawasaki Vulcan).
Key Features
Dyna Platform Focus:
The Dyna platform is characterized by its traditional cruiser styling, a more rigid frame than Softail models, and a focus on performance and rider engagement.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive repair and service procedures for all 2016 Harley-Davidson Dyna models.
Page Count
Page Count:
577
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 103, fuel injection (EFI), ignition system, lubrication, cooling system (air-cooled design notes).
Transmission Drivetrain:
6-speed Cruise Drive transmission, clutch, primary drive, final drive belt, wheel bearing replacement.
Chassis Suspension:
Frame, front fork (telescopic), rear shock absorbers, steering head, wheel alignment.
Braking System:
Front and rear disc brakes, hydraulic system, ABS (if equipped), brake pad replacement, caliper service.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor), lighting (headlight, taillight, signals), instrumentation, ignition switch, security system.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, throttle body service, evaporative emission control (EVAP).
Exhaust System:
Exhaust headers, mufflers, oxygen sensors (O2 sensors).
Bodywork Fittings:
Fenders, fuel tank mounting, seat, handlebars, mirrors, foot controls, saddlebags (if applicable).
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements (oil, air, fuel), spark plug service, drive belt tensioning, brake fluid flush.
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), electrical system diagnosis, fuel system diagnostics.
Repair Procedures:
Engine disassembly and reassembly, transmission rebuild, suspension component replacement, electrical component repair, brake caliper overhaul.
Technical Data Specifications:
Torque specifications for critical fasteners, engine timing, valve lash adjustments, fluid capacities, electrical wiring diagrams, measurement specifications.
Technical Depth
Depth Of Coverage:
Complete factory-level repair and maintenance information, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Digital Format Notes:
N/A (Product is a printed manual)
Print Quality
Print Quality:
Original factory print quality, high-resolution images and diagrams.
Binding Type
Binding Type:
Professional saddle-stitch or perfect binding (typical for factory manuals).
Paper Type
Paper Type:
Durable, high-quality paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in x 4.380 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
Performance
Horsepower Approx:
Approx. 75-80 HP (estimated, actual varies by model and tune)
Torque Approx:
Approx. 95-105 ft-lbs @ 3,500 RPM (estimated, actual varies by model and tune)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 (95 RON) or higher recommended.
Oil Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic or equivalent SAE 20W-50 motorcycle oil.
Oil Capacity Approx:
3.0 US quarts (2.8 Liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Clutched, multi-plate, wet
Features
Primary Drive:
Constant mesh, 1.35:1 ratio
Final Drive:
Carbon reinforced belt, 2.79:1 ratio
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent.
Fluid Capacities
Transmission Oil Capacity:
1 US quart (0.95 Liters)
📐 Dimensions
Exterior
Wheelbase Approx:
Varies by model (e.g., FXDL approx. 63.7 inches, FXDWG approx. 66.2 inches)
Weights
Dry Weight Approx:
Varies by model (e.g., FXDL approx. 650 lbs, FXDWG approx. 680 lbs)
Gvwr Approx:
Varies by model (typically around 1000-1100 lbs)
🛡️ Safety Features
Ratings
Safety Certifications:
DOT, EPA compliant (as applicable by region).
Active Features
ABS Availability:
Optional on some 2016 Dyna models.
Passive Features
Lighting System:
Halogen headlight, LED taillight, incandescent turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, tachometer (optional), odometer, trip meter, fuel gauge, and indicator lights. Optional Boom! Box audio systems available on select trims.
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) available as an option on certain models.
Connectivity
Connectivity Features:
Limited connectivity, primarily focused on vehicle diagnostics and basic electrical functions. No integrated smartphone connectivity or advanced navigation on standard models.
🔧 Maintenance
Service Intervals
Initial Service Mileage:
1,000 miles (1,600 km)
Subsequent Service Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Fluid Specifications
Brake Fluid Type:
DOT 4 (for ABS models) or DOT 5.1 (non-ABS models, check specific model documentation for confirmation).
Primary Chaincase Fluid:
Harley-Davidson Formula+ or equivalent.
Known Issues
Common Issues 2016 Dyna:
Potential for oil leaks (e.g., primary cover, transmission), electrical gremlins (especially with aftermarket accessories), clutch adjustment sensitivity, fuel tank expansion issues on some earlier Twin Cam models (less common on 2016).
Filter Part Numbers
Oil Filter Part Number Example:
Harley-Davidson 63731-35A (check for exact fitment).
Air Filter Part Number Example:
Harley-Davidson 29065-09 (check for exact fitment).
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Established in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and cruiser lifestyle.
Model Evolution
Dyna Platform History:
The Dyna line, introduced in 1991, served as Harley-Davidson's mid-range cruiser platform, evolving through various engine displacements and styling updates. The 2016 models represent a mature iteration of the Twin Cam era.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty within the motorcycle industry.
Ratings
Consumer Reports Style Ratings:
While specific ratings vary by model year and publication, the Dyna platform is generally recognized for its solid build quality and rider-friendly ergonomics within its class.
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