Engine Systems:
Twin Cam 103, fuel injection (EFI), ignition system, lubrication, cooling system (air-cooled design notes).
Transmission Drivetrain:
6-speed Cruise Drive transmission, clutch, primary drive, final drive belt, wheel bearing replacement.
Chassis Suspension:
Frame, front fork (telescopic), rear shock absorbers, steering head, wheel alignment.
Braking System:
Front and rear disc brakes, hydraulic system, ABS (if equipped), brake pad replacement, caliper service.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor), lighting (headlight, taillight, signals), instrumentation, ignition switch, security system.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, throttle body service, evaporative emission control (EVAP).
Exhaust System:
Exhaust headers, mufflers, oxygen sensors (O2 sensors).
Bodywork Fittings:
Fenders, fuel tank mounting, seat, handlebars, mirrors, foot controls, saddlebags (if applicable).
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements (oil, air, fuel), spark plug service, drive belt tensioning, brake fluid flush.
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), electrical system diagnosis, fuel system diagnostics.
Repair Procedures:
Engine disassembly and reassembly, transmission rebuild, suspension component replacement, electrical component repair, brake caliper overhaul.
Technical Data Specifications:
Torque specifications for critical fasteners, engine timing, valve lash adjustments, fluid capacities, electrical wiring diagrams, measurement specifications.
Depth Of Coverage:
Complete factory-level repair and maintenance information, suitable for professional technicians and experienced DIY mechanics.
Digital Format Notes:
N/A (Product is a printed manual)
Print Quality:
Original factory print quality, high-resolution images and diagrams.
Binding Type:
Professional saddle-stitch or perfect binding (typical for factory manuals).
Paper Type:
Durable, high-quality paper stock suitable for workshop environments.
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in x 4.380 in (98.4 mm x 111.3 mm)
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated.
Horsepower Approx:
Approx. 75-80 HP (estimated, actual varies by model and tune)
Torque Approx:
Approx. 95-105 ft-lbs @ 3,500 RPM (estimated, actual varies by model and tune)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 (95 RON) or higher recommended.
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic or equivalent SAE 20W-50 motorcycle oil.
Oil Capacity Approx:
3.0 US quarts (2.8 Liters) with filter change.
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Clutched, multi-plate, wet
Primary Drive:
Constant mesh, 1.35:1 ratio
Final Drive:
Carbon reinforced belt, 2.79:1 ratio
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent.
Transmission Oil Capacity:
1 US quart (0.95 Liters)
Infotainment System:
Basic instrumentation including speedometer, tachometer (optional), odometer, trip meter, fuel gauge, and indicator lights. Optional Boom! Box audio systems available on select trims.
Driver Assistance Features:
ABS (Anti-lock Braking System) available as an option on certain models.
Connectivity Features:
Limited connectivity, primarily focused on vehicle diagnostics and basic electrical functions. No integrated smartphone connectivity or advanced navigation on standard models.
Initial Service Mileage:
1,000 miles (1,600 km)
Subsequent Service Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Brake Fluid Type:
DOT 4 (for ABS models) or DOT 5.1 (non-ABS models, check specific model documentation for confirmation).
Primary Chaincase Fluid:
Harley-Davidson Formula+ or equivalent.
Common Issues 2016 Dyna:
Potential for oil leaks (e.g., primary cover, transmission), electrical gremlins (especially with aftermarket accessories), clutch adjustment sensitivity, fuel tank expansion issues on some earlier Twin Cam models (less common on 2016).
Oil Filter Part Number Example:
Harley-Davidson 63731-35A (check for exact fitment).
Air Filter Part Number Example:
Harley-Davidson 29065-09 (check for exact fitment).