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2006 Harley Davidson Dyna Models Service Repair Manual + Electrical Diagnostics Manual (PDF Preview)

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna (FXDWG, FXDL, FXDC) Year: 2006 Codes Chassis Code: 2006 Dyna family models Vin Code: Digit 10 typically indicates model year 👋 Introduction...
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类型: Motorcycle
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斯库: 464720
2006 Harley Davidson Dyna Models Service Repair Manual + Electrical Diagnostics Manual (PDF Preview)
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna (FXDWG, FXDL, FXDC)
Year:
2006
Codes
Chassis Code:
2006 Dyna family models
Vin Code:
Digit 10 typically indicates model year
👋 Introduction
Market Position
Market Segment:
Cruiser/Performance Cruiser
Target Audience:
Harley-Davidson owners and independent motorcycle technicians.
Competitive Analysis
Competitors:
Indian Motorcycles, Victory Motorcycles, custom choppers, other American V-twin manufacturers.
Key Features
Drivetrain Layout:
V-twin engine, belt drive.
Design Philosophy:
Iconic Harley-Davidson styling with modern performance enhancements.
Differentiators:
Harley-Davidson's legacy, sound, customization potential, and strong V-twin character.
📋 Manual Details
Coverage Areas
Covered Models:
2006 Harley-Davidson FXDWG Dyna Wide Glide, 2006 Harley-Davidson FXDL Dyna Low Rider, 2006 Harley-Davidson FXDC Dyna Super Glide Custom
Page Count
Service Repair Manual Pages:
Estimated 500-700 pages (typical for this era of Harley manuals)
Electrical Diagnostics Manual Pages:
Estimated 150-250 pages (typical for dedicated electrical manuals)
Manual Type
Primary Manual Type:
Service and Repair Manual
Secondary Manual Type:
Electrical Diagnostics Manual
Language
Language:
English
Format
Format:
PDF Preview
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, cylinder heads, pistons, crankshaft, camshafts, valve train, oil pump, lubrication system.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors (EFI models), carburetor (if applicable), throttle body, fuel pressure regulator.
Ignition System:
Ignition module, ignition coils, spark plugs, wiring, sensors (crank position, etc.).
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if equipped), gaskets, mounting hardware.
Transmission Drivetrain:
Clutch assembly, primary drive, transmission gears, shift mechanism, final drive belt, wheel sprockets.
Brakes:
Brake calipers, master cylinders, brake lines, brake pads, brake discs, hydraulic fluid, parking brake system (if applicable).
Suspension Steering:
Front forks (telescopic, cartridge type), rear shock absorbers, swingarm, steering head bearings, fork seals, fork oil.
Wheels Tires:
Wheel bearings, wheel balancing, tire mounting and dismounting, tire pressures.
Electrical System General:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlight, taillight, signals), horn, fuses, relays, wiring harnesses.
Instrumentation Controls:
Speedometer, tachometer, indicator lights, handlebar controls (switches, levers), throttle control, clutch control.
Bodywork Chassis:
Frame, fenders, fuel tank, seat, handlebars, footpegs, fairings (if equipped), body panels, mounting hardware.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), common fault finding procedures, electrical system schematics, symptom-based troubleshooting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, chain adjustment (if applicable), brake fluid flush, tire pressure checks, lubrication points.
Engine Repair:
Top-end rebuilds, bottom-end overhauls, component replacement (pistons, rings, bearings), timing adjustments.
Transmission Service:
Clutch adjustment and replacement, transmission gear inspection, bearing replacement, primary chain tensioner service.
Brake System Service:
Brake pad replacement, caliper service, master cylinder bleeding, brake line replacement, fluid flushing.
Suspension Fork Service:
Fork seal replacement, fork oil change, fork spring replacement, shock absorber replacement.
Electrical Troubleshooting:
Wiring harness inspection, connector repair, component testing (stator, regulator, starter), fuse and relay diagnosis.
Fuel Injection System Service:
Fuel injector cleaning/replacement, throttle body cleaning, fuel pressure testing, sensor diagnostics.
Wheel Tire Service:
Wheel bearing replacement, tire installation, balancing procedures.
Frame Chassis Inspection:
Frame integrity checks, steering head bearing adjustment/replacement.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics.
Diagnostic Tools:
Includes procedures for using diagnostic tools (e.g., Harley-Davidson Digital Technician or similar diagnostic interfaces for EFI models).
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Schematics:
Extensive electrical wiring diagrams for all systems and model variations.
Special Tools:
Lists and describes the use of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, facilitating quick access to information.
Printability:
Printable pages, allowing for on-the-bench use.
Print Quality
Image Resolution:
High-resolution diagrams and images for clarity.
Binding Type
Binding:
N/A (PDF Format)
Paper Type
Paper:
N/A (PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Big Twin)
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated overhead valves.
Displacement Cc:
1450cc (95 cubic inches) for most Dyna models in 2006.
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Performance
Horsepower Hp:
Approximately 65-70 HP (est. at crankshaft, actual may vary by model and tuning).
Torque Lb Ft:
Approximately 85-90 lb-ft @ 3500 RPM (est. at crankshaft, actual may vary).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) for most models, carburetor possible on some earlier or custom variants but 2006 is primarily EFI.
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 minimum recommended.
Oil System
Oil Type:
Harley-Davidson 20W-50 Synthetic Motorcycle Oil or equivalent API CI-4, JASO DH-1 spec.
Oil Capacity Quarts:
3.0 US quarts (2.8 L) with filter change.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, manual.
Gear Ratios:
Specific ratios vary slightly by model, but typical for the 5-speed: 1st: 9.315, 2nd: 6.652, 3rd: 4.948, 4th: 3.819, 5th: 3.115 (example ratios, check manual for exact).
Primary Drive:
Duplex chain, 34/46 ratio.
Final Drive:
Belt drive, 32/66 ratio (typically).
Features
Clutch Type:
Wet, multi-plate, cable-actuated.
Transmission Fluid Type:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant or equivalent.
Transmission Fluid Capacity Quarts:
2.7 US quarts (2.5 L).
📐 Dimensions
Exterior
Wheelbase Inches:
FXDWG: 67.5, FXDL: 64.9, FXDC: 64.9 (typical ranges for these models)
Seat Height Laden Inches:
FXDWG: ~26.1, FXDL: ~26.5, FXDC: ~27.1 (typical ranges, rider weight dependent)
Weights
Dry Weight Lbs:
FXDWG: ~620, FXDL: ~600, FXDC: ~600 (approximate, varies by specific model configuration)
Gross Vehicle Weight Rating Gvwr Lbs:
Typically around 950-1000 lbs (check specific model plate).
Cargo
Cargo Capacity:
Limited, primarily via saddlebags or aftermarket accessories.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subject to the same standardized crash test ratings as passenger cars. Safety is evaluated by design and features.
Active Features
Braking System:
Dual-action, four-piston front caliper with 292mm disc; two-piston caliper with 292mm disc rear. ABS was an optional feature on some models.
Lighting:
Halogen headlight, LED taillight, amber incandescent front and rear turn signals.
Passive Features
Chassis Stability:
Rigid frame design, balanced weight distribution.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation; infotainment systems were not standard on most Dyna models. Aftermarket audio options were common.
Driver Assistance
ABS Option:
Anti-lock Braking System (ABS) was an optional feature, not standard across all models.
Connectivity
Connectivity Features:
No built-in smartphone connectivity or advanced electronic rider aids standard. Focus on mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Initial Service Miles:
1000 miles (1600 km).
Subsequent Service Miles:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Oil Change Interval Miles:
Every 5,000 miles (8,000 km) or annually.
Drive Belt Inspection Interval Miles:
Inspect at 5,000 mile intervals, adjust tension as needed.
Fluid Specifications
Fork Oil Viscosity:
Harley-Davidson Genuine Motorcycle Fork Oil (Type E, 15W) or equivalent, capacity varies by model.
Brake Fluid Type:
DOT 4, or DOT 5.1 for models with ABS (verify per manual).
Known Issues
Cam Chain Tensioner:
Early models (pre-2007) had hydraulic tensioners that could wear out and cause noise; 2006 is on the cusp, so this is a potential area of inspection.
Primary Chain Tensioner:
The automatic primary chain tensioner can wear, leading to noise and potential chain slack. Manual adjustment or replacement may be needed.
Wheel Bearings:
Can require replacement due to mileage and environmental factors.
Regulator Rectifier:
As with many motorcycles of this era, regulator/rectifier units can be a point of failure, affecting charging system performance.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser styling.
Model Evolution
Dyna Platform Introduction:
The Dyna platform was introduced in 1991 as a successor to the FXR line, featuring a rubber-mounted engine for improved rider comfort.
2006 Updates:
2006 models saw continued refinement of the Evolution engine and chassis, with widespread adoption of Electronic Fuel Injection (EFI).
Production
Manufacturing Location:
USA (primarily York, Pennsylvania and Milwaukee, Wisconsin for assembly).
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for individual 2006 Dyna models are not widely publicized; however, the Harley-Davidson brand and its V-twin platform have received numerous accolades over decades for their iconic status and performance.
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