Harley Davidson Dyna 2002 Workshop Service Repair Manual

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This comprehensive workshop service repair manual covers the 2002 Dyna family, including the FXD Dyna Super Glide, FXDL Dyna Low Rider, FXDWG Dyna Wide Glide, FXDX Dyna Super Glide Sport,...

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类型: Motorcycle

斯库: 63354

标签: 2002 Dyna Harley Davidson Motorcycle Motorcycles Super Glide

产品多属性

Description

This comprehensive workshop service repair manual covers the 2002 Dyna family, including the FXD Dyna Super Glide, FXDL Dyna Low Rider, FXDWG Dyna Wide Glide, FXDX Dyna Super Glide Sport, and FXDXT Dyna Super Glide T-Sport. As an American manufacturer renowned for its custom, cruiser, and touring motorcycles, the Dyna platform, introduced in 1991, is characterized by its classic styling and robust performance, featuring an air-cooled, 45-degree V-twin Evo engine typically displacing 1450cc. These motorcycles are designed for riders seeking an authentic American riding experience, blending heritage with reliable engineering. This manual provides detailed, step-by-step instructions for complete disassembly and reassembly, covering all essential systems such as the engine, fuel system, drivetrain, chassis, and electrical components. It includes troubleshooting guides, diagnostics, and hundreds of photos and illustrations to assist in maintenance and repair. Designed for both do-it-yourself enthusiasts and professional mechanics, this English-language manual offers in-depth technical specifications and procedures, ensuring owners can effectively maintain their Dyna for optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Year:

Models Covered:

• FXD Dyna Super Glide

• FXDL Dyna Low Rider

• FXDWG Dyna Wide Glide

• FXDX Dyna Super Glide Sport

• FXDXT Dyna Super Glide T-Sport

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfers and experienced mechanics

Value Proposition:

Inexpensive way to keep vehicle working properly, comprehensive repair and service information

Competitive Analysis

Comparison To Physical Manuals:

Avoids shipping costs and wait times for paper textbooks or CD-ROMs

Key Features

Content Source:

Complete official full factory service repair manual

Navigability:

Numbered table of contents for fast information retrieval

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Page Count Estimated:

Hundreds of pages

Printability:

Printable in entirety or selected pages

📖 Manual Coverage

Systems Covered

General Information:

Included

Maintenance:

Included

Chassis:

Included

Fuel System:

Included

Cooling System:

Included

Engine:

Included

Clutch:

Included

Engine Lubrication System:

Included

Engine Removal Installation:

Included

Drive:

Included

Transmission:

Included

Wheels Tires:

Included

Final Drive:

Included

Brakes:

Included

Suspension:

Included

Steering:

Included

Frame:

Included

Electrical System:

Included

Wiring Diagrams:

Included

Procedures Included

Repair Procedures:

Step-by-step instructions based on complete disassembly

Troubleshooting:

Combined with electrical service procedures

Diagnostics:

Enabled by detailed wiring diagrams and procedures

Technical Depth

Detail Level:

Comprehensive, suitable for do-it-yourselfers and experienced mechanics

Illustrations:

Hundreds of photos and illustrations, enlarged insets for detailed part examination

Instruction Format:

Numbered instructions, detailed substeps, notes, cautions, and warnings

📊 Manual Specifications

File Format

File Format:

Compatibility:

All PC based Windows operating systems, Mac

Storage:

Saves to hard-drive, can be burned to CD-ROM

Print Quality

Print Quality:

Professional quality, in-depth

Searchability:

Implied by PDF format, though explicit text searchability not guaranteed without OCR

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant download link on checkout page

Shipping Cost:

Requirements

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evo V-Twin (likely)

Displacement Cc:

Typically 1450cc (88 cubic inches) for 2002 Harley-Davidson Dyna models

Engine Configuration:

Air-cooled, 45-degree V-twin

Valvetrain:

Overhead valves (OHV), 2 valves per cylinder

Performance

Horsepower Approximate:

Estimated 60-70 HP (specific to sub-model and tuning)

Torque Approximate:

Estimated 70-80 lb-ft (specific to sub-model and tuning)

Fuel System

Fuel Delivery:

Carburetor (e.g., Keihin CV carb) or Electronic Fuel Injection (EFI) depending on specific model variant within the Dyna family.

Fuel Type:

Unleaded gasoline, minimum 87 octane

🔧 Transmission

Standard

Transmission Type:

5-speed manual constant mesh

Clutch Type:

Wet, multi-plate

Features

Drive Type:

Belt drive to rear wheel

📐 Dimensions

Exterior

Wheelbase Inches:

Varies by model, typically around 63.0 - 64.5 inches

Weights

Dry Weight Lbs:

Varies by model, typically around 580 - 630 lbs

Gvwr Lbs:

Not explicitly provided, but would be significantly higher than dry weight

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for motorcycles in the same manner as automobiles

Active Features

Braking System:

Dual disc front brakes, single disc rear brake

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation (speedometer, tachometer, fuel gauge, oil pressure light, neutral indicator). No advanced infotainment systems typical of modern vehicles.

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Initial Service:

Typically at 1,000 miles (oil change, primary chain adjustment, filter check, inspection)

Subsequent Service:

Generally every 5,000 miles (oil changes, inspections), with more comprehensive services at 10,000, 15,000 miles etc. (refer to manual for specifics).

Fluid Specifications

Engine Oil Type:

Harley-Davidson recommends specific SAE 20W-50 motorcycle oil (e.g., Harley-Davidson Syn3 or conventional H-D 360). Refer to manual for exact specifications.

Primary Chain Case Oil Type:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent.

Brake Fluid Type:

DOT 4 brake fluid (check caliper and master cylinder for specific recommendations).

Transmission Oil Type:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent.

Known Issues

Common Issues 2002 Dyna:

Potential for oil leaks (especially from crankcase seals), starter issues, regulator/rectifier failures, carburetor performance tuning, clutch adjustment, and primary chain wear. Specific to the Evo engine, attention to cam chain tensioners (if applicable to early Evo versions) and valve adjustments is crucial.

Parts Replacement

Air Filter Part Number Example:

Likely Harley-Davidson P/N 29074-01 (for EFI models) or similar for carbureted models. Specific part number depends on exact model and configuration.

Oil Filter Part Number Example:

Likely Harley-Davidson P/N 63796-77B or 63796-99. Specific part number depends on the engine and oil filter housing.

📚 Vehicle History

Brand Heritage

Brand Focus:

American manufacturer of custom, cruiser, and touring motorcycles.

Model Evolution

Dyna Platform:

Introduced in 1991, the Dyna platform featured a frame with a more traditional, rigid appearance compared to the Softail's hidden rear suspension. Known for its blend of classic styling and modern performance.

Production

Production Period For 2002 Models:

Calendar year 2001 for 2002 model year bikes.

🏆 Awards & Recognition

Recognitions

Awards Certifications:

Not applicable for this type of product (service manual).