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HD DYNA Super GLIDE Custom FXDC 2012-2016 Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Super Glide Custom Model Code: FXDC Production Years: 2012-2016 👋 Introduction Market Position Positioning: Harley-Davidson's Dyna platform represented a more performance-oriented cruiser...
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HD DYNA Super GLIDE Custom FXDC 2012-2016 Workshop ManualHD DYNA Super GLIDE Custom FXDC 2012-2016 Workshop ManualHD DYNA Super GLIDE Custom FXDC 2012-2016 Workshop ManualHD DYNA Super GLIDE Custom FXDC 2012-2016 Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Super Glide Custom
Model Code:
FXDC
Production Years:
2012-2016
👋 Introduction
Market Position
Positioning:
Harley-Davidson's Dyna platform represented a more performance-oriented cruiser within their lineup, offering a balance of classic styling and modern engineering. The FXDC (Super Glide Custom) was typically a well-appointed model with custom touches.
Competitive Analysis
Competitors:
Competed with other V-twin cruiser manufacturers such as Indian Motorcycle, Victory Motorcycles, and Japanese manufacturers offering V-twin cruisers like Yamaha (Star series), Honda (Shadow series), and Kawasaki (Vulcan series).
Key Features
Vehicle Highlights:
Iconic Harley-Davidson V-twin engine, characteristic rumble and torque, custom styling elements (e.g., chrome accents, specific seat designs, handlebars), comfortable riding position for cruising.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Page Count
Estimated Pages:
600-800
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Complete engine teardown and rebuild, fuel injection systems, ignition systems, exhaust systems, transmission and clutch operation, final drive.
Chassis And Suspension:
Frame inspection and repair, front forks (e.g., telescopic fork maintenance, seal replacement), rear shock absorbers, swingarm, wheel bearings, steering head bearings.
Brakes:
Front and rear brake systems (hydraulic), caliper overhaul, master cylinder service, brake line replacement, ABS system (if equipped).
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlight, taillight, turn signals), ignition switch, wiring diagrams, diagnostic trouble codes (DTCs).
Body And Trim:
Fenders, fuel tank removal and installation, seat removal, handlebar assembly, fairings (if applicable), cosmetic component replacement.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plug replacement), lubrication points, tire pressure checks, brake fluid flushes.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, electrical diagnostic flowcharts.
Repair And Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly. Includes torque specifications for critical fasteners.
Special Tools:
Identification and usage of specialized tools required for specific procedures (e.g., flywheels puller, bearing installers).
Technical Depth
Depth:
Expert-level, suitable for professional mechanics and experienced DIY enthusiasts. Covers full disassembly and reassembly of all major components.
📊 Manual Specifications
File Format
Digital Format:
PDF with searchable text and high-resolution diagrams.
Print Quality
Print Readability:
Designed for clear printing with legible text and sharp, detailed illustrations/diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.3 mm x 111.3 mm)
Compression Ratio:
8.9:1
Performance
Horsepower:
Approx. 70-75 HP (at crankshaft, estimates vary)
Torque:
Approx. 96-100 lb-ft @ 3000 RPM (at crankshaft, estimates vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Lubrication
Oil System:
Dry-sump lubrication with integrated oil tank.
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.420, 3rd: 4.774, 4th: 3.750, 5th: 3.291, 6th: 2.790 (typical ratios)
Features
Clutch Type:
Multi-plate wet clutch
Final Drive:
Belt drive
📐 Dimensions
Exterior
Length:
Approx. 91.9 in. (2334 mm)
Width:
Approx. 36.4 in. (925 mm)
Height:
Approx. 49.4 in. (1255 mm)
Weights
Dry Weight:
Approx. 640 lbs (290 kg)
Gvwr:
Approx. 1075 lbs (488 kg)
Wheels And Tires
Front Tire:
130/90B16 67H
Rear Tire:
150/80B16 77H
Wheelbase:
Approx. 64.2 in. (1630 mm)
Fuel Capacity
Fuel Tank Capacity:
5.0 gal (18.9 L)
Ground Clearance
Ground Clearance:
Approx. 4.5 in. (114 mm)
🛡️ Safety Features
Ratings
Crash Safety Standards:
Motorcycles are not subject to standardized car crash testing. Safety focuses on rider protection through vehicle design and braking systems.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) may have been available on some models/trims.
Lighting:
Halogen headlight, taillight, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Steel frame designed for stability and handling.
Ergonomics:
Rider-focused seating position and control layout to reduce fatigue.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM radio with CD player or MP3 input, often integrated into the handlebar/fairing assembly depending on specific FXDC trim/options.
Gauges And Displays:
Analog speedometer, tachometer, fuel gauge, and indicator lights. Often includes a trip meter and gear indicator.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature and may not be standard on all FXDC models from these years.
Connectivity
Cruise Control:
Electronic cruise control was an available option on many Dyna models of this era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Spark Plug Replacement:
Every 10,000 miles (16,000 km).
Drive Belt Tension Check:
Every 5,000 miles (8,000 km).
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends SYN3 (Synthetic) SAE 20W-50 or equivalent API CI-4 or higher (for air-cooled V-twins).
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Fluid (or equivalent GL-4 SAE 80W-90 gear oil).
Primary Chain Case Fluid Type:
Harley-Davidson Formula+ Transmission Fluid (or equivalent Type 'E' primary chain case oil).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, drive belt wear.
Engine Related Considerations:
Some Twin Cam engines can experience issues with cam chain tensioners (CTs), oil leaks, or potential crank runout if not properly maintained or modified. The manual will detail checks and solutions.
Electrical Quirks:
While generally robust, electrical connections and battery terminals require regular inspection for corrosion and proper seating.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a long history of producing V-twin powered motorcycles known for their distinctive sound, style, and customization potential.
Model Evolution
Dyna Platform Introduction:
The Dyna platform was introduced in 1991, evolving from earlier Harley-Davidson Big Twin models. It was characterized by its rubber-mounted engine to reduce vibration and its dual-shock rear suspension.
Fxdf Custom Variant:
The FXDC (Super Glide Custom) typically featured a blend of classic styling with more upscale finishes and custom details compared to the base Super Glide model. Over the years, the Dyna line saw continuous refinement in engine technology, suspension, and features.
Production
Manufacturing Location:
Primarily manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).
End Of Production:
The Dyna platform was discontinued by Harley-Davidson after the 2017 model year, with many of its characteristics and technologies being integrated into the updated Softail platform.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the FXDC model are not as commonly cited as overall Harley-Davidson brand recognition, the Dyna platform was consistently praised for its blend of classic Harley feel with improved handling and comfort over older platforms. It was a popular choice for customization and long-distance cruising.
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