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Harley Davidson Dyna Super Wide Glide FXD 2006 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Super Wide Glide Year: 2006 Model Code: FXD 👋 Introduction Market Position Market Segment: Cruiser motorcycle segment, known for its classic styling...
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Harley Davidson Dyna Super Wide Glide FXD 2006 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Super Wide Glide
Year:
2006
Model Code:
FXD
👋 Introduction
Market Position
Market Segment:
Cruiser motorcycle segment, known for its classic styling and customization potential.
Competitive Analysis
Competitors:
Primarily competed against other American V-twin cruisers and some Japanese cruisers with similar displacement and styling cues.
Key Features
Styling:
Characterized by its raked front end, extended forks, and drag-style handlebars, giving it a distinctive chopper-inspired look.
Platform:
Built on the versatile Harley-Davidson Dyna platform, sharing many components with other Dyna models.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, and workshop procedures for the 2006 Harley-Davidson Dyna Super Wide Glide FXD.
Page Count
Page Count:
Estimated 800+ pages (typical for comprehensive service manuals of this era).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (typically PDF).
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the Twin Cam 88 engine, including assembly, disassembly, tuning, diagnostics, and component identification (e.g., cylinders, pistons, crankshaft, camshafts, valves).
Fuel System:
Carburetor (Keihin CV 40mm) or Fuel Injection (EFI) system service, troubleshooting, component replacement, and adjustments.
Transmission:
5-speed Cruise Drive transmission servicing, clutch operation, gear inspection, bearing replacement, and lubrication procedures.
Electrical System:
Wiring diagrams, ignition system, lighting, charging system (alternator, regulator), starter system, and diagnostic procedures for electrical faults.
Suspension And Steering:
Front fork (39mm standard) service, rear shock absorber inspection and replacement, steering head bearing adjustment, and wheel bearing maintenance.
Brakes:
Front and rear brake system servicing, including hydraulic lines, calipers, master cylinders, brake pads, rotors, and bleeding procedures.
Frame And Bodywork:
Frame inspection, body panel removal and installation, fenders, fuel tank, seat assembly, and exhaust system maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, air filter cleaning/replacement, chain adjustment (if applicable, though most Dynas of this era had belt drive), tire pressure checks.
Troubleshooting:
Systematic diagnostic guides for common issues, including engine performance problems, starting difficulties, electrical faults, and braking system anomalies.
Component Rebuilds:
Detailed instructions for the overhaul of major engine components, transmission internals, and brake system assemblies.
Special Tools:
Identification of specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth:
Comprehensive, covering everything from basic pre-ride checks to complete engine and transmission overhauls, including detailed torque specifications and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format), allowing for easy searching, printing, and digital viewing.
Print Quality
Print Quality:
High-resolution scans of original factory service manuals, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Engine Displacement:
1450cc (88 cubic inches)
Engine Designation:
Twin Cam 88
Bore X Stroke:
3.75 in. x 3.97 in. (95.25 mm x 100.8 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
Approx. 65-70 HP (claimed, at crankshaft)
Torque:
Approx. 86 ft-lbs (claimed, at crankshaft)
Fuel System
Fuel Delivery:
Keihin CV 40mm Carburetor or Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Lubrication
Oil Type:
Harley-Davidson 20W-50 SYN3 or equivalent motorcycle oil
Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Transmission Designation:
Cruise Drive
Clutch Type:
Wet, multi-plate, diaphragm spring
Features
Primary Drive:
Plated chain, 34/46 ratio
Final Drive:
Belt, 32/65 ratio (70710-00)
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Syn-3 Transmission Fluid or equivalent (e.g., SAE 75W-90 Gear Oil)
Fluid Capacities
Transmission Oil Capacity:
2.5 US quarts (2.4 liters)
📐 Dimensions
Exterior
Overall Length:
Approx. 93.5 inches (2375 mm)
Wheelbase:
Approx. 64.2 inches (1630 mm)
Seat Height:
Approx. 27.5 inches (698 mm) unladen
Ground Clearance:
Approx. 4.8 inches (122 mm)
Weights
Dry Weight:
Approx. 620 lbs (281 kg)
Gross Vehicle Weight Rating:
Approx. 925 lbs (420 kg)
Wheels And Tires
Front Tire:
MT90B16 (or 130/90B16)
Rear Tire:
130/90B16
Front Wheel:
16-inch (Chrome laced steel)
Rear Wheel:
16-inch (Chrome laced steel)
Fuel Capacity
Fuel Tank Capacity:
4.0 US gallons (15.1 liters)
🛡️ Safety Features
Ratings
Safety Certification:
Meets all applicable US federal safety standards for motorcycles of its era.
Active Features
Braking System:
Dual-action, four-piston front caliper with 11.5-inch rotor; dual-action, two-piston rear caliper with 11.5-inch rotor.
Passive Features
Lighting:
Halogen headlight, taillight, stoplight, amber front and rear turn signals, marker lights.
💡 Technology Features
Infotainment
Infotainment System:
Stock models typically featured a basic analog speedometer and odometer. Higher-spec models might have optional radio or audio systems, though less common on this specific variant.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature, not standard on all models in 2006. The manual would cover ABS system diagnostics if equipped.
Connectivity
Connectivity Features:
No integrated digital connectivity features (e.g., Bluetooth, smartphone integration) typical of modern motorcycles.
Diagnostics
Diagnostic Tools:
The manual details the use of Harley-Davidson's Electronic Diagnostic Link (EDL) tool for EFI models, or basic troubleshooting for carbureted models.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first. Includes oil and filter change, inspection of critical fasteners, and drive belt adjustment.
Regular Oil Change:
Every 5,000 miles (8,000 km) or 12 months for engine oil and filter, using Harley-Davidson recommended fluids.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Drive Belt Inspection And Tensioning:
Inspect every 5,000 miles (8,000 km), adjust as needed.
Fluid Specifications
Brake Fluid Type:
DOT 4 (Harley-Davidson specifies a specific grade).
Fork Oil Type:
Harley-Davidson Factory Service Manual specifies specific viscosity grades for fork oil (e.g., Type E or equivalent).
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, steering head bearings, fork seals, and drive belt are common wear items requiring periodic replacement.
Engine Ticking Noise:
Some Twin Cam 88 engines can exhibit a ticking noise from the valve train; the manual will cover diagnostic procedures and potential causes/solutions.
Electrical Gremlins:
While generally reliable, older motorcycles can develop intermittent electrical issues. The detailed wiring diagrams in the manual are crucial for diagnosis.
Rear Belt Tension:
Improper rear belt tension can lead to premature wear of the belt and pulleys; the manual details correct tensioning procedures.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson boasts a rich heritage dating back to 1903, renowned for its V-twin engines and iconic cruiser styling.
Model Evolution
Dyna Platform Genesis:
The Dyna platform was introduced in 1991, evolving through various iterations and engine displacements. The Twin Cam 88 engine was introduced for the 1999 model year.
Super Wide Glide Introduction:
The Super Wide Glide variant was introduced in the late 1980s and continued through several generations, characterized by its extended front forks and distinctive styling, with the 2006 model being part of the Twin Cam era.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin).
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