Harley Davidson ELECTRA GLIDE FL FLH 1200 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Model Code: FL/FLH Engine Displacement Identifier: 1200 Production Years Covered: 1970-1978 Codes Manual Product Name: Harley Davidson ELECTRA GLIDE FL FLH...

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类型: Motorcycle

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标签: ELECTRA GLIDE FL ELECTRA GLIDE FLH 1200 Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Electra Glide

Model Code:

FL/FLH

Engine Displacement Identifier:

Production Years Covered:

1970-1978

Codes

Manual Product Name:

Harley Davidson ELECTRA GLIDE FL FLH 1200 Service Repair Manual

👋 Introduction

Market Position

Segment:

Full-size touring motorcycle

Brand Heritage:

Represents Harley-Davidson's iconic 'Big Twin' touring platform, synonymous with American motorcycle culture.

Competitive Analysis

Competitors Era:

Competed with other large displacement touring motorcycles from brands like Indian (earlier), Triumph, and eventually Japanese manufacturers in later years.

Key Features

Design Philosophy:

Emphasis on comfortable long-distance riding, V-twin engine torque, and classic styling.

Model Identity:

The Electra Glide defined the full-dress touring motorcycle segment with its integrated fairing, saddlebags, and luggage trunk.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Troubleshooting

Target Audience:

Professional Technicians, DIY Mechanics

Page Count

Estimated Page Count:

Approximately 300-500 pages (typical for this era and type of manual, actual may vary)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Instant Download (Digital PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, inspection, tuning, carburetor service (e.g., Keihin, Bing), ignition system (points, coil, spark plugs), lubrication system (oil pump, oil filter, oil flow).

Transmission:

4-speed constant mesh gearbox, clutch service (friction plates, pressure plates, release mechanism), gear inspection, shift drum and pawl assembly, primary drive maintenance.

Drivetrain:

Final drive belt inspection and adjustment, rear sprocket and hub maintenance, driveshaft and U-joint (if applicable to specific sub-models).

Suspension:

Front fork service (oil changes, seal replacement, spring inspection), rear shock absorber maintenance and replacement, swingarm bearing inspection.

Brakes:

Front and rear brake system overhaul, hydraulic fluid replacement, caliper service, master cylinder rebuilding, brake pad inspection and replacement.

Electrical:

Wiring diagrams (schematics), lighting system (headlamp, taillamp, turn signals), charging system (generator/alternator, regulator), battery maintenance, starter motor service, horn, instrument cluster diagnostics.

Fuel System:

Fuel tank inspection, fuel lines, fuel valve service, carburetor tuning and rebuilding, fuel pump operation (if equipped).

Frame And Bodywork:

Frame inspection, body panel removal and installation, seat mounting, fairing (if equipped) service, fender maintenance, exhaust system installation and torque specifications.

Controls:

Handlebar controls (throttle, clutch, brake levers), foot controls (shifter, brake pedal), cable adjustment and replacement.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain/belt adjustment, brake fluid flush, battery checks, tire pressure checks.

Repair:

Component-level repair and replacement for all major systems, including engine rebuilds, transmission overhauls, electrical troubleshooting, brake system repairs.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical fault finding.

Tuning And Adjustment:

Engine timing adjustment, carburetor jetting and synchronization, ignition timing, clutch and cable adjustments.

Specifications:

Detailed torque specifications, clearances, fluid capacities, electrical resistance values, and other critical parameters.

Technical Depth

Depth:

Comprehensive rebuild procedures, detailed diagnostic flowcharts, factory-level technical information.

Detail Level:

Step-by-step instructions with accompanying diagrams and illustrations.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Text-searchable for quick information retrieval.

Print Quality

Digital Quality:

High-resolution scans ensuring clarity of text and diagrams.

Binding Type

Physical Equivalent:

Originally issued as a professionally bound paper manual.

Paper Type

Original Paper Type:

Durable, matte-finish paper suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, OHV (Overhead Valve)

Displacement:

73.7 cu in (1208 cc)

Bore X Stroke:

3.4375 in x 4.25 in (87.3 mm x 108 mm)

Compression Ratio:

Approximately 8.0:1 to 8.5:1 (depending on specific year/variant)

Valve Train:

Pushrod operated, two valves per cylinder

Performance

Horsepower:

Approximately 50-60 HP @ 5000-5500 RPM (estimated, official figures often not released publicly)

Torque:

Approximately 60-70 ft-lbs @ 3000-4000 RPM (estimated)

Fuel System

Carburetor:

Single Keihin butterfly or Bing slide carburetor (specific model varies by year)

Fuel Type:

Unleaded gasoline, 87 octane minimum (RON+MON)/2 = 87

Lubrication

Oil Capacity:

Approximately 4 US quarts (3.8 Liters) including filter

Oil Type Specification:

API SG or higher, SAE 20W-50 recommended for most conditions.

🔧 Transmission

Standard

Type:

4-speed constant mesh, foot-shifted

Gear Ratios:

Specific ratios vary slightly by year but typically: 1st: ~9.0:1, 2nd: ~6.0:1, 3rd: ~4.0:1, 4th: ~3.0:1 (approximate)

Features

Clutch:

Wet, multi-plate, cable-actuated

Primary Drive:

Primary chain drive (single row, 1970-1976), Primary belt drive (1977-1978, with primary chain option still available).

Final Drive:

Belt drive

Fluid Capacity

Transmission Oil Capacity:

Approximately 1 US pint (0.5 Liters)

Fluid Specifications

Transmission Oil Type:

API GL-4, SAE 80W-90 Gear Oil or Harley-Davidson Manual Transmission Lubricant.

📐 Dimensions

Exterior

Wheelbase:

Approximately 63.5 inches (1613 mm)

Length:

Approximately 96 inches (2438 mm)

Weights

Dry Weight:

Approximately 650-700 lbs (295-318 kg) depending on equipment.

Gross Vehicle Weight Rating Gvwr:

Not typically specified in same manner as cars, but designed for rider + passenger + luggage.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable (motorcycle)

Active Features

Brakes:

Dual action front brake (mechanical or hydraulic depending on year), rear drum brake. Later models may feature single disc front brake.

Lighting:

Headlight, taillight, brake light, front and rear turn signals.

Passive Features

Frame Strength:

Steel tube frame construction designed for stability.

💡 Technology Features

Infotainment

Radio:

Optional AM radio with CB and intercom features available on some touring models of this era.

Gauges:

Analog speedometer, tachometer (optional/on FLH), oil pressure gauge, ammeter, fuel gauge, and indicator lights.

Driver Assistance

Cruise Control:

Not typically available on models of this vintage.

🔧 Maintenance

Service Intervals

Oil Change:

Every 2,000-3,000 miles or 6 months (recommended by era service manuals).

Transmission Oil Change:

Every 6,000-10,000 miles or 12 months.

Primary Drive Check:

Check belt/chain tension at 1,000 miles, then every 2,000-3,000 miles.

Spark Plug Replacement:

Every 5,000-10,000 miles, depending on plug type and condition.

Fluid Specifications

Fork Oil Type:

Motorcycle fork oil, SAE 10W or 15W typically.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (for hydraulic systems).

Known Issues

Shifter Pawl:

Potential wear or breakage of the transmission shift pawl leading to shifting problems.

Oil Leaks:

Commonly associated with Shovelhead engines, requiring regular gasket and seal checks (e.g., primary, transmission, rocker boxes).

Generator/Regulator:

Early charging systems (generators and mechanical regulators) can be prone to failure or require frequent adjustment.

Carburetor Tuning:

Carburetors can require frequent adjustments due to wear or environmental factors, impacting idle and throttle response.

Ignition Points:

Points and condenser ignition systems require periodic cleaning, gapping, and replacement for optimal performance.

📚 Vehicle History

Brand Heritage

Founding:

Harley-Davidson Motor Company founded in Milwaukee, Wisconsin in 1903.

Model Evolution

Electra Glide Origins:

The Electra Glide line originated in 1965 with the FLH Electra Glide, featuring the first electric starter on a Harley-Davidson Big Twin. This manual covers the evolution of this platform into the 1970s.

Engine Development:

1200cc Shovelhead engine (introduced in 1966) powered these models, evolving from the Panhead era.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA

🏆 Awards & Recognition

Recognitions

Historical Impact:

Recognized as a benchmark in the touring motorcycle category, setting standards for comfort and capability.

Ratings

Customer Satisfaction:

Highly regarded by enthusiasts for its iconic style and mechanical character, though subject to maintenance demands.

Certifications

Manufacturer Standards:

Adheres to Harley-Davidson's internal engineering and manufacturing standards of the period.