Harley Davidson Electra Glide 1959-1969 Factory Repair Manua

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

15 people are viewing this right now

类型: Motorcycle

斯库: 52342

标签: 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 Electra Glide Harley Davidson Misc Motorcycle Motorcycles

产品多属性

Description

This manual provides comprehensive technical information for the Electra Glide, FL Series motorcycles produced between 1959 and 1969. As the first generation of the iconic Electra Glide, these models defined the touring motorcycle segment with their robust V-twin engines, comfortable riding position, and integrated luggage. Covering both Panhead and the later Shovelhead engine variants, these motorcycles are celebrated for their American engineering, distinctive styling, and enduring legacy on the open road. This documentation is essential for anyone seeking to understand, maintain, or restore these historically significant machines. The scope of this factory service repair manual is extensive, offering detailed guidance on all aspects of the Electra Glide. It includes in-depth procedures for engine and transmission maintenance, overhaul, and repair, covering both the Panhead and Shovelhead engines. Furthermore, the manual details the electrical system, fuel system, brakes, suspension, frame, and controls, providing troubleshooting guides, diagnostic information, and technical specifications. With step-by-step instructions, wiring diagrams, and information on special tools, this English-language manual is an indispensable resource for owners, technicians, and mechanics dedicated to preserving the performance and integrity of these classic motorcycles.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Electra Glide

Model Variant:

FL Series (Hydra-Glide, Duo-Glide, Electra-Glide)

Codes

Product Code Identifier:

1959-1969 Factory Repair Manual Download PDF

Generation

Generation Covered:

First Generation Electra Glide

👋 Introduction

Market Position

Positioning:

The Electra Glide established the 'bagger' segment and defined the full-dress touring motorcycle. This manual covers a pivotal era in its development.

Competitive Analysis

Competitors Era:

While Harley-Davidson dominated the large-displacement American V-twin market, touring capabilities were distinct. Competitors might include Indian motorcycles in earlier years, but by the 1960s, Harley-Davidson was largely unchallenged in its segment.

Key Features

Key Features Model:

Large V-twin engine, comfortable touring ergonomics, integrated fairing and saddlebags (Electra Glide designation), long-distance capability.

Key Features Manual:

Official factory repair data, essential for accurate diagnosis, maintenance, and restoration of these classic machines.

📋 Manual Details

Coverage Areas

Years Covered:

1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969

Page Count

Estimated Page Count:

Extensive (Specific page count not provided in product description, but indicative of comprehensive factory documentation)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Download PDF

📖 Manual Coverage

Systems Covered

Engine:

Panhead (74ci/1200cc OHV V-twin) and Shovelhead (74ci/1200cc OHV V-twin) engines, including disassembly, assembly, inspection, and repair of all internal components, cooling systems, lubrication systems.

Transmission:

4-speed constant mesh manual transmission, including clutch, gearbox disassembly, assembly, maintenance, and troubleshooting.

Electrical System:

Ignition system (magneto, battery ignition), lighting systems (headlight, tail light, turn signals), charging system (generator, voltage regulator), starter system, wiring diagrams, component testing and repair.

Fuel System:

Carburetor (e.g., Linkert, Keihin), fuel tanks, fuel lines, fuel pump (if applicable), adjustment and troubleshooting.

Brakes:

Front and rear drum brake systems, including adjustment, component replacement, and hydraulic system maintenance (where applicable).

Suspension:

Front fork (leading link/hydra-glide, later telescopic forks), rear swingarm suspension, shock absorbers, bearings, and bushings. Adjustment and service procedures.

Frame And Body:

Frame inspection, welding, alignment, body panel removal and installation, fairing (Electra-Glide specific) repair and mounting.

Wheels And Tires:

Wheel hub maintenance, spoke replacement, bearing service, tire fitting and balancing, rim specifications.

Controls:

Handlebar controls, throttle and clutch cables, brake levers, foot controls, shift lever, and linkages.

Accessories:

Information on factory-installed accessories such as radio, luggage systems, and fairing components as relevant to repair and maintenance.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, ignition timing, carburetor tuning, brake adjustments, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common and uncommon issues related to engine performance, electrical faults, starting problems, braking issues, and more, often with symptom-based guides.

Repair:

Detailed step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major and minor components.

Overhaul:

Complete engine and transmission overhaul procedures, including critical tolerances, specifications, and part measurements.

Wiring Diagrams:

Comprehensive, factory-quality wiring diagrams illustrating all electrical circuits and component connections.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Covers routine maintenance to complete engine rebuilds and advanced diagnostics.

Diagnostic Capabilities:

Detailed fault finding charts, troubleshooting trees, and explanations of how systems should function, enabling accurate diagnosis of issues.

Special Tools:

Identification of specialized tools required for specific procedures, including measurements and part numbers where applicable.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable PDF for easy information retrieval (dependent on original scan quality).

Print Quality

Quality:

High-resolution scan of original factory documentation, ensuring clarity of text and diagrams.

Binding Type

Binding Type:

N/A (Download PDF)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin

Displacement Early Years:

74 cubic inches (1200cc)

Engine Designation Early:

Panhead (FL)

Engine Designation Late:

Shovelhead (later models from 1966 onwards, initially as a 74ci, then expanded displacement)

Bore X Stroke:

Approximately 3.4375 in. x 4.00 in. (87.3 mm x 101.6 mm) for 74ci

Compression Ratio Approx:

7.0:1 to 8.0:1 (varies by year and tune)

Performance

Horsepower Approx:

50-60 HP (est.) at peak RPM, but torque is the defining characteristic.

Torque Approx:

Significant low-end torque, estimated 70-80 ft-lbs.

Fuel System

Carburetor Examples:

Linkert M-Series (e.g., M-74B, M-74) for most of the period, transitioning to Keihin butterfly carburetors on Shovelhead models.

Fuel Type:

Unleaded gasoline (modern equivalent suitable for classic engines, often with octane booster).

Lubrication

Oil System:

Dry sump lubrication system with an external oil tank.

Oil Type Specification:

Specific Harley-Davidson approved oils or equivalent (e.g., HD 360 20W-50 for similar era engines). Manual will specify correct viscosity and API service classification.

🔧 Transmission

Standard

Transmission Type:

4-speed manual, constant mesh, foot-shifted (Rocker-clutch pedal for earlier models, transitioning to heel-toe shifter).

Optional

Optional Transmissions:

None offered from factory during this period.

Features

Clutch Type:

Dry multi-plate clutch, operated by hand lever.

Transmission Fluid Type:

Manual transmission fluid (e.g., Harley-Davidson 4-speed transmission fluid or equivalent). Manual will specify exact type and viscosity.

📐 Dimensions

Exterior

Wheelbase Approx:

60-63 inches (1524-1600 mm), varies slightly by year.

Length Approx:

90-95 inches (2286-2413 mm)

Seat Height Approx:

29-31 inches (737-787 mm), unladen

Weights

Dry Weight Approx:

600-700 lbs (272-318 kg), depending on year and equipment.

Gross Vehicle Weight Rating Approx:

Not typically published as a GVWR, but load capacity is a factor.

🛡️ Safety Features

Ratings

Safety Ratings:

No formal crash ratings as per modern automotive standards for motorcycles of this era. Safety is determined by design and rider skill.

Active Features

Active Safety Features:

Drum brakes (dual leading shoe front likely on later models), stable chassis geometry, rider control systems.

Passive Features

Passive Safety Features:

Robust frame construction, fairing to deflect wind and debris.

💡 Technology Features

Infotainment

Infotainment Systems:

Optional factory radio systems were available on some models, typically AM units with basic controls. Manual may cover their installation and basic troubleshooting.

Driver Assistance

Driver Assistance Features:

No modern driver-assistance systems. Safety relies on rider input and basic mechanical functions.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,000-3,000 miles (3,200-4,800 km) or annually, whichever comes first, though vintage recommendations varied. Manual will confirm.

Primary Chain Adjust:

Check and adjust primary chain tension regularly, often at oil change intervals. Manual will specify tolerance.

Spark Plug Replacement:

Typically at 5,000-10,000 miles (8,000-16,000 km) or as needed based on condition. Manual will specify correct spark plugs.

Ignition Timing Check:

Check and adjust periodically, especially if experiencing performance issues. Manual will provide procedure and specifications.

Fluid Specifications

Engine Oil Specification:

As mentioned, specific HD-approved oil (e.g., 20W-50) or equivalent. Manual is the definitive source.

Transmission Oil Specification:

Dedicated gear oil for Harley-Davidson 4-speed transmissions. Manual will list part numbers or specs.

Brake Fluid Type:

If hydraulic brakes are present, likely DOT 3 or DOT 4. Drum brakes may not use fluid. Manual is essential.

Known Issues

Known Issues General:

Leaking oil seals (especially crank seals), worn valve guides, carburetor tuning issues, charging system (generator/regulator) reliability, wear on shift components, and general wear and tear on older components.

Common Restoration Tasks:

Rebuilding carburetors, replacing generator with alternator, upgrading ignition systems, servicing forks and shocks, addressing electrical wiring degradation, and replacing worn engine/transmission bearings.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Harley-Davidson, founded in 1903, has a long history of producing large-displacement V-twin motorcycles, known for their durability and distinctive sound. The company is an icon of American motorcycling.

Model Evolution

Model Evolution:

The Electra Glide designation was first applied in 1965, building upon the foundation of the Duo-Glide (1958-1964) and Hydra-Glide (1949-1957) models. Key changes during this period include the introduction of the Shovelhead engine in 1966 and advancements in frame design and suspension.

Production

Production Period:

1959-1969 for this specific manual coverage. The Electra Glide lineage continues to the present day.

Key Production Milestones:

Introduction of the Electra Glide name (1965), introduction of the Shovelhead engine (1966).

🏆 Awards & Recognition

Recognitions

Model Recognitions:

The Electra Glide is widely recognized as a benchmark in motorcycle touring, influencing design for decades. It's a cultural icon representing freedom and the open road. While specific awards are rare for individual model years of this era, its historical significance is undeniable.