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Harley Davidson Electra Glide 1960 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Year: 1960 Codes Engine Code: Panhead (modified for 1960 touring) Chassis Code: FL 👋 Introduction Market Position Positioning: The 1960 Electra...
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类型: Motorcycle
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斯库: 440297
Harley Davidson Electra Glide 1960 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide
Year:
1960
Codes
Engine Code:
Panhead (modified for 1960 touring)
Chassis Code:
FL
👋 Introduction
Market Position
Positioning:
The 1960 Electra Glide represented the pinnacle of American touring motorcycles for its era, offering comfort and performance for long-distance travel.
Competitive Analysis
Competitors:
Competed with other large displacement touring motorcycles of the era, though Harley-Davidson held a dominant position in the US market for this segment.
Key Features
Touring Amenities:
Large fairing, comfortable seating, integrated luggage (saddlebags), and a powerful V-twin engine for highway cruising.
Engine Type:
Air-cooled, 45-degree V-twin 'Panhead' engine.
Manual Value
Usefulness:
Essential resource for owners and mechanics to maintain, repair, and restore the classic 1960 Electra Glide, preserving its historical significance and operational integrity.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the 1960 Harley-Davidson Electra Glide.
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for full service manuals of this era)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Likely printed book or digital PDF (as indicated by product description, assumes digital for completeness)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, tuning, and repair of the Panhead engine, including cylinder heads, cylinders, pistons, crankshaft, camshaft, valve train, oil pump, and lubrication system.
Fuel System:
Carburetor (likely Linkert or early Keihin), fuel tank, fuel lines, fuel filter, and fuel pump (if applicable).
Ignition System:
Magneto, ignition coil, spark plugs, ignition timing, and distributor (if equipped).
Transmission:
4-speed constant mesh gearbox, clutch, primary drive, and final drive maintenance and repair.
Electrical System:
Wiring diagrams, generator, voltage regulator, battery, lighting (headlight, taillight, turn signals), horn, and electrical component troubleshooting.
Brakes:
Drum brake systems (front and rear), brake shoes, brake drums, brake linkages, and hydraulic components (if applicable to this model/era).
Suspension:
Front fork (likely springer or early hydraulic telescopic), rear suspension (swingarm and shocks), and related components.
Chassis And Frame:
Frame inspection, steering head bearings, wheel bearings, and general chassis maintenance.
Bodywork:
Fairing, fuel tank, fenders, seat, saddlebags, and trim components.
Procedures Included
Maintenance:
Oil changes, lubrication points, filter replacements, chain adjustment, spark plug replacement, and general tune-ups.
Troubleshooting:
Systematic diagnostic procedures for common problems related to engine, ignition, fuel, electrical, and mechanical systems.
Repair:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Rebuilds:
Comprehensive guidance for complete engine, transmission, and carburetor rebuilds.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
In-depth mechanical and electrical repair, including specifications for tolerances, clearances, torque values, and alignment.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with high-resolution scans of original diagrams and text.
Print Quality
Print Quality:
Clear, legible text and sharp, accurate illustrations and diagrams.
Binding Type
Binding:
N/A (for digital PDF)
Paper Type
Paper Type:
N/A (for digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
OHV V-twin (Panhead)
Displacement:
74 cubic inches (1208cc)
Bore X Stroke:
3-7/16" x 4-1/4" (90.49 mm x 107.95 mm)
Compression Ratio:
Approx. 7.0:1
Horsepower:
Approx. 50-55 HP (estimated, exact figures often not precisely stated for this era)
Torque:
Approx. 65-70 ft-lbs (estimated)
Performance
Carburetor:
Linkert M-series (e.g., M74B or similar) or early Keihin.
Fuel System
Fuel Type:
Unleaded gasoline (recommend high octane for vintage engines)
Fuel Capacity:
Approx. 4 gallons (15.1 liters)
Lubrication System
Oil Type:
Viscosity: SAE 50 (common for this era, may recommend modern equivalents like 20W-50 or motorcycle-specific oil with ZDDP additive).
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter.
Oil Pump:
Gear-driven internal pump.
🔧 Transmission
Standard
Type:
4-speed, constant mesh, foot shift, hand clutch.
Optional
Optional Features:
N/A (4-speed foot shift was standard for this model)
Features
Primary Drive:
Chain drive, enclosed in a primary case.
Final Drive:
Chain drive.
Transmission Oil:
Viscosity: SAE 50 (or equivalent motorcycle-specific gear oil).
📐 Dimensions
Exterior
Length:
Approx. 90-95 inches (2286-2413 mm), depending on fairing and accessories.
Wheelbase:
Approx. 60 inches (1524 mm).
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg).
Gross Vehicle Weight Rating:
Not typically specified in lbs for motorcycles of this era, but capable of carrying rider and passenger plus luggage.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles from this era were not subjected to formal crash testing as passenger vehicles are.)
Active Features
Braking System:
Dual drum brakes (front and rear).
Lighting:
Halogen headlight, taillight, and possibly optional turn signals.
Passive Features
Frame Design:
Robust steel frame designed for stability and load carrying.
Wind Protection:
Large windshield and fairing for rider comfort and protection from elements.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No electronic infotainment systems were present on this model.)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features were present.)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features were present.)
Vintage Technology
Ignition System:
Magneto ignition system for reliable spark generation.
Generator:
Mechanical generator for electrical power generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1000-2000 miles (or as specified in the manual, depending on riding conditions). Many owners prefer more frequent changes.
Primary Chain Adjustment:
As needed, typically every 2000-3000 miles.
Spark Plug Replacement:
Every 3000-5000 miles.
Lubrication Points:
Regular greasing of pivot points, cables, and bearings as per manual recommendations.
Fluid Specifications
Engine Oil Viscosity:
SAE 50 (or 20W-50 motorcycle-specific oil with ZDDP).
Transmission Oil Viscosity:
SAE 50 (or motorcycle-specific gear oil).
Brake Fluid Type:
N/A (Drum brakes use mechanical actuation, not hydraulic fluid, unless specific models had hydraulic drums.)
Known Issues
Panhead Oil Leaks:
Characteristic of the Panhead engine, often requiring attention to seals and gaskets.
Carburetor Tuning:
Linkert carburetors can be finicky and require regular adjustment for optimal performance.
Electrical System Reliability:
Older electrical components (generator, regulator) can be prone to failure and may benefit from upgrades.
Suspension Wear:
Wear in fork seals, bushings, and rear shock absorbers is common on aging bikes.
📚 Vehicle History
Brand Heritage
Brand Established:
1903
Heritage Focus:
American motorcycle manufacturing, V-twin engines, and a legacy of innovation and performance.
Model Evolution
Electra Glide Introduction:
Introduced in 1965, building on the 'Duo-Glide' platform. The 1960 model represents the predecessor to the Electra Glide but shares many design philosophies and components.
Predecessor Model:
1958-1964 Harley-Davidson Duo-Glide.
Key Innovations 1960:
Continued refinement of the Panhead engine and touring chassis, including potential updates to suspension and electrical systems from previous models.
Production
Production Location:
Milwaukee, Wisconsin, USA.
Production Years:
The 'Electra Glide' nameplate began in 1965. The 1960 model is essentially the 'Duo-Glide' era, a direct ancestor and highly sought after for its classic styling and Panhead engine.
🏆 Awards & Recognition
Recognitions
Model Recognition:
Highly regarded as a classic motorcycle icon and a significant part of Harley-Davidson's heritage.
Ratings
Vintage Motorcycle Value:
Consistently ranks high among collectors and enthusiasts for its design, engineering, and historical importance.
Certifications
Historical Certification:
Can be eligible for historical vehicle registration and certifications based on local regulations.
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