Harley Davidson Electra Glide 1959-1969 Repair Service Manua

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类型: Motorcycle

斯库: 54952

标签: 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 Electra Glide Harley Davidson Misc Motorcycle Motorcycles

产品多属性

Description

This manual covers the Electra Glide, a landmark touring motorcycle produced from 1959 through 1969. Representing the First Generation (FL Series) of this iconic model, it introduced significant advancements that defined the 'bagger' segment. Known for its robust Panhead or early Shovelhead V-twin engines, comfortable seating for rider and passenger, and integrated luggage capacity, the Electra Glide offered unparalleled highway cruising capability. Chassis codes FLH and FL denote variations in performance and standard configurations, respectively. This era saw the brand solidify its reputation for engineering quality and reliability in the large-displacement motorcycle market, with the Electra Glide being a key contributor to that legacy. This comprehensive workshop service manual provides essential information for the maintenance, repair, and troubleshooting of your Electra Glide. Spanning the production years 1959 to 1969, it details critical systems including the engine, transmission, drivetrain, electrical components, chassis, suspension, braking, and fuel systems. With an estimated 400-600 pages of detailed instructions, diagrams, and technical specifications, this manual is an indispensable resource for owners and technicians. It covers routine maintenance procedures, in-depth repair instructions for complete overhauls, and diagnostic guidance for common issues, ensuring your classic Electra Glide remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Electra Glide

Generation

Generation:

First Generation (FL Series)

Codes

Chassis Codes:

FLH (Police/High Performance), FL (Standard)

👋 Introduction

Market Position

Market Position:

Iconic touring motorcycle, defining the 'bagger' segment for Harley-Davidson. Known for comfort, luggage capacity, and V-twin rumble.

Competitive Analysis

Competitors 1959-1969:

Indian (until its decline), Triumph Bonneville, BSA models, European touring motorcycles.

Key Features

Key Features:

Panhead engine, Uni-Fit frame, distinctive styling, comfortable rider and passenger seating, integrated saddlebags, highway cruising capability.

📋 Manual Details

Coverage Areas

Covered Years:

1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969

Page Count

Estimated Page Count:

400-600 (Estimated for a comprehensive service manual of this era)

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, lubrication, cooling, fuel delivery (carburetor), ignition system, exhaust system, engine tuning.

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly and assembly, final drive, chain maintenance.

Electrical Systems:

Wiring diagrams, battery service, charging system (generator/alternator), lighting, ignition coil, switches, starter motor.

Chassis Suspension:

Front fork (leading link or telescopic depending on sub-model and year), rear suspension (swingarm, shock absorbers), wheel bearing service, steering head bearings.

Braking System:

Drum brake service (front and rear), brake linkage, master cylinder (if applicable for later models/variants), brake fluid considerations.

Fuel System:

Fuel tank removal and cleaning, fuel lines, fuel petcock, carburetor maintenance and adjustment (e.g., Linkert, Keihin).

Bodywork Fittings:

Fender removal and installation, fairing (if equipped), luggage systems, seat removal and maintenance, instrument panel, controls.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, brake adjustments, battery checks.

Troubleshooting Diagnostics:

Common problems and their solutions, diagnostic charts for engine, electrical, and mechanical issues.

Repair Procedures:

Detailed step-by-step instructions for component disassembly, repair, reassembly, and replacement.

Technical Specifications:

Torque specifications for critical fasteners, engine clearances, timing specifications, electrical system voltages and resistances.

Technical Depth

Depth Of Information:

Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and exploded views.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Resolution, Printable (Designed for clear viewing of diagrams and text)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin

Engine Family:

Panhead (OHV) for most of the period, transitioning to Shovelhead later in the decade (though Electra Glide often retained Panhead or early Shovelhead configurations).

Displacement:

74 cubic inches (1212cc)

Bore X Stroke:

3.4375 in. x 4.25 in. (87.3 mm x 108 mm)

Performance

Horsepower Estimate:

Approx. 50-60 HP (Varies by year and tuning)

Torque Estimate:

Approx. 65-75 ft-lbs (Varies by year)

Fuel System

Carburetor Type:

Linkert M-Series (e.g., M74B) or early Keihin CV carburetors

Fuel Type:

Unleaded gasoline (check manual for octane recommendations)

Ignition System

Ignition Type:

Battery & Coil, Distributor (for later models) or Magneto (early models/variants)

🔧 Transmission

Standard

Transmission Type:

4-speed constant mesh manual transmission

Optional

Optional Transmission:

N/A (4-speed was standard)

Features

Clutch Type:

Wet, multi-plate

Transmission Fluid Spec:

Refer to manual for specific fluid type and capacity (e.g., Harley-Davidson 4-speed transmission oil).

📐 Dimensions

Exterior

Wheelbase:

Approx. 60.5 inches (1537 mm)

Overall Length:

Approx. 90 inches (2286 mm)

Weights

Dry Weight:

Approx. 600-650 lbs (272-295 kg)

Gross Vehicle Weight Rating:

Refer to model-specific specifications

Cargo

Saddlebag Capacity:

Integrated hard saddlebags (capacity varies)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings as we know them today were not prevalent during this era)

Active Features

Active Safety Features:

Drum brakes (front and rear), sturdy frame construction.

Passive Features

Passive Safety Features:

Frame rigidity, rider ergonomics for control.

💡 Technology Features

Infotainment

Infotainment Systems:

Basic analog instrumentation: speedometer, ammeter, oil pressure light/gauge, ignition switch. No advanced infotainment.

Driver Assistance

Driver Assistance Features:

None. Focus is on mechanical systems and rider input.

Connectivity

Connectivity Features:

None. Mechanical systems only.

Lighting

Headlight Type:

Sealed beam halogen headlight, typically 7-inch diameter.

Taillight Brakelight:

Single bulb unit for taillight and brake light functions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1,000-2,000 miles or 6 months. Refer to manual for precise recommendations.

Major Service Interval:

Refer to manual for detailed service schedules, often involving valve adjustments, ignition timing checks, and carburetor tuning.

Fluid Specifications

Engine Oil Type:

Refer to manual. Typically Harley-Davidson-specific V-twin oil, or suitable SAE 50 or 20W-50 motorcycle oil.

Primary Chain Case Oil Type:

Refer to manual. Often the same oil as used in the engine, or a dedicated primary lubricant.

Transmission Oil Type:

Refer to manual for specific Harley-Davidson 4-speed transmission oil or equivalent.

Brake Fluid Type:

Drum brakes typically do not use brake fluid; they utilize mechanical linkages. If hydraulic elements are present in later variations, DOT 3 or DOT 4 fluid might be specified.

Known Issues

Common Wear Items:

Worn valve guides, cam bushings, oil leaks from rocker boxes and crankcase seals, clutch wear, carburetor tuning issues, generator/regulator problems.

Electrical Gremlins:

Aging wiring, weak charging systems (generators), and regulator issues were common due to the era's technology.

Carburetor Challenges:

Linkert carburetors can be finicky to tune and maintain; wear in the throttle shaft can cause vacuum leaks.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Harley-Davidson, founded in 1903, is one of America's oldest motorcycle manufacturers, renowned for its V-twin engines and cruiser/touring motorcycles.

Model Evolution

Model Evolution:

The Electra Glide, introduced in 1965, built upon the FL Hydra-Glide and FL Duo-Glide, adding the iconic full fairing and electric starter (on some models) to create the ultimate touring machine of its time. The name 'Electra' alluded to the electric starter.

Production

Production Period:

1959-1969 (as covered by this manual)

Key Production Milestones:

Introduction of the Shovelhead engine in 1966 (which would also be found in some FLH models during this period), development of the distinctive large fairing.

🏆 Awards & Recognition

Recognitions

Historical Recognition:

The Electra Glide is widely recognized as a seminal touring motorcycle that cemented Harley-Davidson's dominance in the large-displacement motorcycle market during its era.

Ratings

Owners Satisfaction:

Highly regarded by owners and collectors for its classic styling, robust V-twin performance, and comfortable touring capabilities, despite the mechanical demands of older technology.

Certifications

Certifications: