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Harley Davidson Touring Electra Glide Road King 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Road King Year: 2005 Codes Chassis Code: FLHT/FLHR Engine Code Prefix: 1HD1 👋 Introduction Market Position Positioning: Flagship touring motorcycle for...
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Harley Davidson Touring Electra Glide Road King 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide Road King
Year:
2005
Codes
Chassis Code:
FLHT/FLHR
Engine Code Prefix:
1HD1
👋 Introduction
Market Position
Positioning:
Flagship touring motorcycle for Harley-Davidson, aimed at long-distance comfort and classic styling
Competitive Analysis
Competitors:
Indian Chief, Honda Gold Wing, Yamaha Royal Star Venture
Key Features
Features:
Large displacement V-twin engine, comfortable ergonomics, ample storage (saddlebags), wind protection, classic cruiser styling
Value Proposition
Value:
Essential resource for owners and technicians to maintain, repair, and troubleshoot the 2005 Electra Glide Road King, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Reassembly
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service/Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Twin Cam 88/96), Transmission (5-speed Cruise Drive), Clutch, Final Drive
Chassis:
Frame, Suspension (Front/Rear), Steering, Wheels, Tires, Brakes (Front/Rear)
Electrical:
Ignition System, Lighting, Instrumentation, Battery, Charging System, Starter, Wiring Diagrams
Bodywork And Trim:
Fairings, Saddlebags, Fuel Tank, Seat, Fenders, Handlebars, Controls
Procedures Included
Maintenance:
Scheduled Service, Oil Changes, Filter Replacements, Lubrication, Tire Pressure Checks
Repair:
Engine Rebuild, Transmission Overhaul, Brake System Repair, Electrical Component Replacement, Suspension Service
Troubleshooting:
Diagnostic Flowcharts, Common Issues, Symptom-Based Troubleshooting
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Detail Level:
Detailed diagrams, torque specifications, service limits, special tool requirements
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable high-resolution pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 V-Twin (or Twin Cam 96 in some late production/dealer upgrades)
Displacement:
1450cc (88 cubic inches) or 1584cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm) for Twin Cam 88
Performance
Horsepower:
Approx. 70-75 HP (at crankshaft, may vary)
Torque:
Approx. 85-90 ft-lbs (at crankshaft, may vary)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CV 40mm) or Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline, minimum 87 Octane
Oil System
Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil (20W50) or equivalent JASO MA certified oil
Oil Capacity:
Approximately 4 US quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh, Helical Gear
Transmission Fluid Type:
Harley-Davidson Manual Transmission Lubricant or SYN3 (20W50)
Transmission Fluid Capacity:
Approximately 2.8 US quarts (2.6 liters)
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Final Drive:
Belt Drive, 32 Tooth Pulley / 70 Tooth Sprocket (typical)
📐 Dimensions
Exterior
Length:
Approximately 93.7 inches (2380 mm)
Width:
Approximately 37.0 inches (940 mm)
Height:
Approximately 53.2 inches (1350 mm)
Weights
Dry Weight:
Approximately 700 lbs (318 kg)
Gross Vehicle Weight Rating:
Approximately 1200 lbs (544 kg)
Fuel Capacity:
6.0 US gallons (22.7 liters)
Cargo
Saddlebag Capacity:
Approximately 2.2 cubic feet (62 liters) total
🛡️ Safety Features
Ratings
Safety Certifications:
Meets applicable federal motorcycle safety standards
Active Features
Braking System:
Dual disc front brakes with 4-piston calipers, Single disc rear brake with 4-piston caliper
Lighting:
Halogen headlight, LED tail light, Incandescent turn signals
Passive Features
Frame Construction:
Steel, cradle type frame
Passenger Comfort:
Comfortable passenger seat and backrest (often optional/accessory)
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio with cassette player or CD player (model dependent), handlebar-mounted controls, speakers in fairing.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, voltmeter, oil pressure gauge, indicator lights.
Driver Assistance
Cruise Control:
Standard on many 2005 models
Connectivity
Communication Systems:
No integrated Bluetooth or smartphone connectivity; aftermarket options available.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil Viscosity:
SAE 20W50
Transmission Oil Viscosity:
SAE 75W90 or 20W50 SYN3
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant or Syn3 (20W50)
Brake Fluid Type:
DOT 4 Hydraulic Fluid
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, primary chain tensioner (hydraulic upgrade recommended)
Engine Specific:
Potential for oil leaks at seals, cam chain tensioner wear (pre-2007 models), carburetor adjustment issues (CV).
Electrical Specific:
Stator or regulator failure, battery charging issues.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Harley-Davidson, founded in 1903, is synonymous with American motorcycle culture and has a long history of producing large-displacement V-twin cruisers and touring bikes.
Model Evolution
Touring Lineage:
The Electra Glide series has been a cornerstone of Harley-Davidson's touring lineup since the 1960s, evolving through various engine platforms and features.
Twin Cam Introduction:
The Twin Cam engine, introduced in 1999, marked a significant technological advancement for Harley-Davidson, offering improved performance and reliability over the Evolution engine.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently recognized for comfort and long-distance touring capability within the cruiser segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its classic styling and touring comfort, with some critiques on handling and technology compared to modern touring bikes.
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