Historical Context:
The Electra Glide and Super Glide represented Harley-Davidson's entry into the evolving cruiser and touring motorcycle market of the late 1960s and early 1970s, competing with emerging Japanese and British offerings.
Competitors:
Key competitors included models from Triumph, BSA, Honda (like the CB750 Four), and Kawasaki.
Design Philosophy:
Emphasized V-twin engine character, robust construction, and a distinctive American styling that appealed to a dedicated customer base.
Touring Capability:
Electra Glide models often featured fairings, saddlebags, and a comfortable riding position, making them ideal for long-distance touring.
Value Proposition:
This manual is essential for owners and mechanics seeking to maintain, repair, and restore these iconic motorcycles, providing critical technical data and procedures often unavailable elsewhere.
Engine:
Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling systems, component identification.
Transmission:
4-speed constant mesh transmission service, clutch operation, gear inspection, fluid changes.
Fuel System:
Carburetor (e.g., Linkert) service and tuning, fuel tank, fuel lines, fuel pump (if applicable).
Electrical System:
Ignition system, lighting, charging system (generator/alternator), battery maintenance, wiring diagrams, component testing.
Brakes:
Front and rear brake system maintenance, hydraulic components, brake fluid, adjustment procedures.
Suspension:
Front fork service (e.g., leading-link or telescopic), rear shock absorber service and replacement, lubrication.
Chassis And Frame:
Frame inspection, lubrication points, steering head bearing service.
Bodywork And Trim:
Fairing (if equipped), fenders, fuel tank mounting, seat removal, accessory installation.
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, battery checks.
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Disassembly And Assembly:
Complete breakdown and reassembly procedures for engine, transmission, suspension, and other assemblies.
Adjustment:
Carburetor, ignition timing, clutch, brakes, and suspension adjustments.
Depth:
Comprehensive, covering routine maintenance to major overhauls and engine rebuilds.
Detail Level:
Includes torque specifications, clearances, part identification, and diagnostic procedures.
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for workshop use.
Image Quality:
High-resolution scans of original diagrams and illustrations.
Binding:
Not applicable (PDF Download)
Paper Type:
Not applicable (PDF Download)
Engine Type:
Air-cooled, 45-degree V-twin, OHV (Overhead Valve)
Displacement:
74 cubic inches (1208cc)
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108.0 mm)
Compression Ratio:
Approximately 8.0:1
Valvetrain:
Pushrod-actuated overhead valves
Horsepower:
Estimated 50-60 HP @ 5000-5500 RPM (varies by tuning and specific model year)
Torque:
Estimated 60-70 ft-lbs @ 3000-4000 RPM
Carburetor:
Linkert M-series carburetor (e.g., M74B, M74C), or later developments like Keihin.
Fuel Type:
Unleaded gasoline (octane rating as per original specification, typically 91 RON or higher, or lead substitute additives for older engines).
System Type:
Dry-sump lubrication system with separate oil tank.
Oil Capacity:
Approximately 4 US Quarts (3.8 Liters)
Oil Specification:
Refer to manual for specific viscosity grades (e.g., SAE 20W-50, or motorcycle-specific oils with ZDDP additive). Original specification likely called for straight-weight oils or blends. Modern API SG or higher oils with appropriate ZDDP content are recommended.
System:
Battery-coil ignition system with points and condenser.
Type:
4-speed, constant mesh, foot-shift, hand-clutch operation.
Transmission Options:
Primarily 4-speed manual.
Clutch:
Wet, multi-plate clutch operated by handlebar lever.
Final Drive:
Chain drive.
Transmission Fluid:
Refer to manual for specific fluid type and capacity. Often used a specific gear oil or engine oil depending on configuration. Harley-Davidson's own transmission fluid (e.g., Formula+, but check compatibility for this era).
Wheelbase:
Approximately 62.5 inches (1588 mm)
Length:
Approximately 90 inches (2286 mm)
Seat Height:
Approximately 29-30 inches (737-762 mm), unladen
Dry Weight:
Approximately 600-650 lbs (272-295 kg)
Gross Vehicle Weight Rating:
Not typically specified in the same way as cars, but implies load capacity for rider, passenger, and luggage.
Front Tire Size:
Typically 3.50-19 or 3.75-19
Rear Tire Size:
Typically 4.00-18 or 5.00-16
Wheel Type:
Spoked wheels, typically chrome or painted steel rims.
Crash Test Ratings:
Not applicable to motorcycles of this era.
Braking System:
Front: Single disc brake or drum brake. Rear: Drum brake. Specific configurations varied by model year and trim.
Lighting:
Halogen headlight, taillight, brake light, turn signals.
Chassis Stability:
Frame design and suspension geometry contribute to stability, though less advanced than modern motorcycles.
Features:
No integrated infotainment systems. Typically featured analog gauges (speedometer, tachometer, ammeter, oil pressure). Some models might have AM radio options.
Features:
None. ABS, traction control, cruise control were not features of this era's motorcycles.
Features:
No electronic connectivity features. Communication was purely mechanical and analog.
Oil Change:
Every 2,000-3,000 miles or annually, whichever comes first. Refer to manual for precise intervals.
Filter Replacement:
Oil filter should be replaced with each oil change. Specific part numbers for oil filters (e.g., Harley-Davidson 63796-77 or equivalent aftermarket).
Spark Plug Replacement:
Every 6,000-10,000 miles or as needed. Recommended plugs may include Champion, Bosch, or NGK equivalents (refer to manual for exact part numbers).
Chain Adjustment:
Check chain slack every 1,000 miles and adjust as necessary to approximately 0.5-1.0 inch of play.
Ignition Timing Check:
Check and adjust ignition timing every 5,000-10,000 miles or if performance issues arise.
Engine Oil:
Consult manual for specific viscosity grade. Modern recommendations often include SAE 20W-50 motorcycle-specific oil with adequate ZDDP for flat-tappet camshafts. Examples: Valvoline VR1, Brad Penn Penn Grade 1.
Transmission Oil:
Consult manual. Harley-Davidson Formula+ or a quality 80W-90 gear oil with GL-4 rating is often suitable. Avoid GL-5 as it can damage synchronizers if present (though this era might not have them).
Primary Chain Case Oil:
Typically shares oil with the transmission and engine in some configurations. Refer to manual for lubrication path. If separate, refer to manual for specifications.
Brake Fluid:
DOT 3 or DOT 4 brake fluid for hydraulic systems. Check manual for specific type and flush interval.
Shifter Pawl Wear:
The 4-speed transmission's shifter pawl mechanism can wear over time, leading to missed shifts or difficulty engaging gears.
Carburetor Leaks:
Linkert carburetors, while reliable, can develop fuel leaks if not properly maintained or if worn gaskets are not replaced.
Oil Leaks:
Common in vintage motorcycles due to aging seals and gaskets. Regular inspection and gasket replacement are crucial.
Electrical System Aging:
Wiring harnesses can degrade, and components like generators, regulators, and ignition coils may require attention or replacement due to age.
Pushrod Tube Seals:
Pushrod tube seals are a common source of oil leaks on Shovelhead engines.
Foundation And Legacy:
Harley-Davidson, founded in 1903, is synonymous with American motorcycle manufacturing, known for its V-twin engines and robust, characterful machines.
Electra Glide Origin:
The Electra Glide lineage began in 1965 with the Electra Glide FL, succeeding the Hydra-Glide and Duo-Glide models. It introduced the first electric starter to a Harley-Davidson big twin.
Super Glide Introduction:
The Super Glide FX was introduced in 1971, featuring a lower profile, sportier styling, and the Shovelhead engine, often with a distinctive 'cruiser' appearance.
Engine Development:
These models primarily utilized the OHV 'Shovelhead' engine, an evolution of the Panhead and Knucklehead designs.
Manufacturing Location:
Milwaukee, Wisconsin, USA
Cultural Significance:
These motorcycles became icons of freedom, rebellion, and the open road, heavily influencing motorcycle culture and remaining highly sought after by collectors and enthusiasts.
Historical Significance:
While not typically receiving 'awards' in the modern sense, these models are highly regarded and often featured in 'greatest motorcycles' lists and have won numerous awards in vintage motorcycle shows and restoration competitions.
Collector Value:
Consistently rated as highly desirable classic motorcycles with strong collector appeal and investment potential.
Industry Impact:
Represented a crucial period in Harley-Davidson's history, solidifying its market position despite significant challenges from foreign competitors.