HARLEY DAVIDSON FLD SWITCHBACK 2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLD Switchback Year: 2015 Type: Motorcycle Codes Vin Decoder Prefix: 1HD 👋 Introduction Market Position Segment: Cruiser / Touring Crossover Target Audience: Riders...

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标签: 2015 FLD SWITCHBACK Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLD Switchback

Year:

Type:

Motorcycle

Codes

Vin Decoder Prefix:

👋 Introduction

Market Position

Segment:

Cruiser / Touring Crossover

Target Audience:

Riders seeking a versatile Harley-Davidson with detachable saddlebags and fairing for touring, while retaining classic cruiser styling.

Competitive Analysis

Key Competitors:

Other Harley-Davidson touring models (e.g., Road King), Indian Motorcycles (e.g., Chief models), Victory Motorcycles (discontinued but relevant historically).

Key Features

Unique Selling Proposition:

The Switchback's defining feature is its modular design, allowing for quick removal of saddlebags and windshield to transform it from a touring bike to a more stripped-down cruiser.

Design Philosophy:

Combines classic Harley-Davidson styling with modern touring capabilities and rider comfort.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Digital (PDF/Downloadable)

Page Count

Estimated Page Count:

400-600 (typical for this model and detail level)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, lubrication, cooling, ignition, fuel injection, emissions control, diagnostics

Transmission Drivetrain:

Clutch, gearbox, primary drive, final drive, lubrication, maintenance, repair

Chassis Suspension:

Frame, front fork (cartridge type), rear shock absorbers, swingarm, wheel bearings, steering head bearings

Braking System:

Front and rear disc brakes, hydraulic system, ABS (if equipped), bleeding procedures, component replacement

Electrical System:

Battery, charging system, ignition system, lighting (headlamp, tail lamp, turn signals), instrumentation, wiring diagrams, diagnostics, ECU

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, throttle body, EVAP system

Exhaust System:

Exhaust pipes, mufflers, catalytic converter (if applicable), emissions components

Bodywork Trim:

Fairing, windshield, saddlebags (quick-detach), seat, fenders, cosmetic components

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, brake adjustments, clutch adjustments

Troubleshooting:

Diagnostic charts, fault codes, symptom-based diagnostics, electrical testing

Repair Overhaul:

Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component repair

Diagnostics:

Using diagnostic tools (e.g., Harley-Davidson Digital Technician), interpreting sensor data, electrical circuit testing

Specifications:

Torque specifications for all fasteners, clearances, fluid capacities, electrical resistance values

Engine Diagnostics:

Detailed procedures for diagnosing engine performance issues, ignition timing, fuel delivery problems, and emissions-related faults.

Electrical Diagnostics:

In-depth troubleshooting of the charging system, starting system, lighting circuits, ignition system, and accessory circuits, including comprehensive wiring diagrams.

Chassis Maintenance:

Front fork oil change and seal replacement, steering head bearing adjustment/replacement, swingarm bearing service, rear shock absorber replacement.

Brake System Maintenance:

Detailed steps for front and rear brake pad replacement, caliper service, hydraulic system bleeding, master cylinder inspection, and ABS component testing.

Drivetrain Maintenance:

Clutch adjustment and service, primary chain tensioner inspection and replacement, transmission fluid service, final drive belt inspection and replacement.

Tire Wheel Service:

Tire and tube replacement, wheel balancing, spoke adjustment (if applicable), wheel bearing service, tire pressure recommendations.

Technical Depth

Depth Level:

Comprehensive (covers from basic maintenance to full engine and transmission rebuilds)

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text

Print Quality

Image Resolution:

High-resolution for clear diagrams and photos

Binding Type

Binding Method:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam 103

Engine Type:

Air-cooled, Twin Cam 103B V-Twin

Displacement:

103 cubic inches (1690 cc)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.6:1

Performance

Horsepower:

Approx. 78 hp @ 5010 rpm (claimed)

Torque:

Approx. 101 lb-ft @ 3500 rpm (claimed)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded premium gasoline, 91 octane or higher recommended

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Features

Gear Ratios:

1st: 9.312, 2nd: 6.454, 3rd: 4.793, 4th: 3.827, 5th: 3.245, 6th: 2.791

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Clutch Type:

Hydraulically actuated, 9-plate, wet clutch

📐 Dimensions

Exterior

Length:

90.4 in. (2296 mm)

Width:

34.7 in. (881 mm)

Height:

52.4 in. (1331 mm)

Wheelbase:

64.5 in. (1638 mm)

Ground Clearance:

4.7 in. (119 mm)

Weights

Dry Weight:

695 lbs (315 kg)

Gross Vehicle Weight Rating:

N/A (Motorcycle)

Cargo

Saddlebag Capacity:

Approx. 1.24 cu ft per bag (total 2.48 cu ft)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not rated by NHTSA in the same way as cars)

Active Features

Optional (Anti-lock Braking System)

Braking System Type:

Dual-discs front, Single-disc rear with 4-piston calipers

Passive Features

Lighting:

Halogen headlamp, LED tail light, amber LED turn signals

💡 Technology Features

Infotainment

Audio System:

Optional 4-speaker AM/FM/CD/MP3 audio system with CB/Intercom and passenger intercome capability (when equipped).

Cruise Control:

Standard electronic cruise control

Driver Assistance

Optional Anti-lock Braking System (ABS)

Connectivity

Diagnostic Port:

Proprietary HD-LAN diagnostic connector

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months

Fluid Specifications

Engine Oil Type:

Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent V-twin motorcycle oil meeting Harley-Davidson specifications.

Engine Oil Capacity:

3.7 US quarts (3.5 liters) with filter change

Transmission Oil Type:

Harley-Davidson Syn 3 (Synthetic) or Harley-Davidson Formula + Transmission Oil

Transmission Oil Capacity:

2.8 US quarts (2.6 liters)

Primary Chain Case Oil Type:

Harley-Davidson Syn 3 (Synthetic) or Harley-Davidson Formula + Transmission Oil

Primary Chain Case Oil Capacity:

2.2 US quarts (2.1 liters)

Brake Fluid Type:

DOT 4 brake fluid (refer to manual for specific Harley-Davidson recommended fluid)

Fork Oil Type:

Harley-Davidson Type 'E' or Type 'H' fork oil (check manual for specific fork and conditions)

Known Issues

Common Complaints:

Occasional ABS sensor issues, clutch lever adjustment, fuel tank sensor calibration, minor electrical gremlins (common on some Harley models, often software related or connection issues).

Preventative Measures:

Regularly check tire pressure, brake fluid level, clutch and throttle cable free play. Ensure clean battery terminals. Keep software updated using Harley-Davidson diagnostic tools.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, renowned for its V-twin engines and cruiser/touring motorcycles.

Model Evolution

Introduction Year:

The Switchback model was introduced in 2012.

Key Changes 2015:

For 2015, the Twin Cam 103 engine received minor updates, and cosmetic variations might have been introduced across the Harley-Davidson lineup. The FLD Switchback was available in various color schemes.

Production

Manufacturing Location:

United States (Milwaukee, Wisconsin)

Discontinuation:

The FLD Switchback was discontinued after the 2016 model year.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

While specific awards for the 2015 FLD Switchback are not prominently documented, it was well-received for its versatility and classic styling within the Harley-Davidson touring segment.