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Harley Davidson FLD Switchback 2015 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLD Switchback Year: 2015 Codes Chassis Code: FLD 👋 Introduction Market Position Segment: Cruiser Style: Convertible Cruiser/Touring Competitive Analysis Competitors: Similar models from...
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Harley Davidson FLD Switchback 2015 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLD Switchback
Year:
2015
Codes
Chassis Code:
FLD
👋 Introduction
Market Position
Segment:
Cruiser
Style:
Convertible Cruiser/Touring
Competitive Analysis
Competitors:
Similar models from Indian Motorcycles, Victory Motorcycles, and other Harley-Davidson touring models with detachable components.
Key Features
Unique Selling Proposition:
Detachable fairing and saddlebags allow for easy conversion between a classic cruiser and a touring machine.
Platform:
Built on Harley-Davidson's robust touring platform.
📋 Manual Details
Coverage Areas
Engine Mechanics:
Full coverage of engine disassembly, assembly, inspection, and repair.
Transmission And Drivetrain:
Detailed procedures for gearbox, clutch, primary drive, and final drive maintenance and repair.
Electrical System:
Comprehensive diagrams, troubleshooting guides for ignition, lighting, charging, and accessory systems.
Chassis And Suspension:
Information on frame, forks, rear suspension, wheels, and steering system.
Braking System:
Service procedures for front and rear brakes, including hydraulic components and ABS.
Fuel System:
Details on fuel injection, fuel pump, injectors, and fuel tank servicing.
Bodywork And Trim:
Guidance on fairings, saddlebags, fenders, and other cosmetic components.
Troubleshooting:
Extensive diagnostic procedures and fault code explanations.
Page Count
Total Pages:
627
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Covers EFI system diagnostics, sensor testing, and ECU calibration.
Cooling System:
Details on coolant types, capacities, and bleeding procedures (if applicable for oil-cooled models).
Exhaust System:
Information on exhaust pipes, mufflers, and emissions control components.
Charging System:
Covers stator, regulator/rectifier, and battery testing and replacement.
Ignition System:
Details on spark plugs, ignition coils, and ignition module diagnostics.
Lighting System:
Wiring diagrams and troubleshooting for headlights, taillights, and turn signals.
Instrumentation:
Covers speedometer, tachometer, and indicator lights.
Safety Systems:
ABS system components, bleeding procedures, and diagnostic information.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air cleaner service, spark plug replacement, chain adjustment (if applicable).
Engine Overhaul:
Piston, ring, valve, and cylinder head service.
Transmission Repair:
Gear inspection, bearing replacement, and seal servicing.
Suspension Service:
Fork seal replacement, shock absorber servicing, and lubrication.
Brake System Maintenance:
Brake fluid flush and bleed, pad and rotor replacement.
Electrical Troubleshooting:
Diagnosis of common electrical faults using wiring diagrams and test procedures.
Fuel System Cleaning:
Injector cleaning and fuel rail inspection.
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, and spoke tensioning (if applicable).
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Print Quality
Quality:
High-resolution, suitable for printing detailed diagrams and text.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled Twin Cam 103™
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque:
Approx. 101 ft-lbs @ 3,250 RPM (as per Harley-Davidson specifications, can vary slightly).
Horsepower:
Not officially published by Harley-Davidson, but estimated around 75-85 HP.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive®
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.874, 5th: 3.316, 6th: 2.790
📐 Dimensions
Exterior
Length:
92.5 in. (2350 mm)
Seat Height:
26.1 in. (663 mm) (Unladen)
Ground Clearance:
4.8 in. (122 mm)
Weights
Dry Weight:
663 lbs (301 kg)
Gvwr:
1175 lbs (533 kg)
Fuel Capacity:
5.0 gal (18.9 L)
Cargo
Saddlebag Capacity:
Approx. 1.5 cu ft per bag (when attached).
🛡️ Safety Features
Ratings
ABS:
Standard Anti-lock Braking System (ABS)
Active Features
Braking System:
Dual 300mm front discs with 4-piston calipers, Single 300mm rear disc with 4-piston caliper.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
💡 Technology Features
Infotainment
Audio System:
Optional Boom!™ Audio system with AM/FM, CD/MP3 player, and CB/Intercom functionality available on some models or as an accessory.
Display:
Analog speedometer with integrated digital odometer, clock, and gear indicator. Warning lights for various systems.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) enhancing braking control.
Connectivity
Cruise Control:
Standard Electronic Cruise Control on the FLD Switchback.
🔧 Maintenance
Service Intervals
Initial Service:
1000 miles (1600 km) or 12 months, whichever comes first.
Subsequent Service:
Every 5000 miles (8000 km) or 12 months for engine oil and filter changes. Other checks at specified intervals.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Screamin' Eagle SYN3® Synthetic Motorcycle Lubricant (or equivalent JASO FD certified 20W-50).
Engine Oil Capacity:
4.0 US qt (3.8 L) with filter change.
Primary Chain Case Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent ATF Dexron III).
Primary Chain Case Oil Capacity:
2.7 US qt (2.6 L).
Transmission Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent GL-4 gear lubricant).
Transmission Oil Capacity:
1.0 US qt (0.95 L).
Brake Fluid Type:
DOT 4 (for models with ABS) / DOT 5.1 (for clutch master cylinder, check manual for exact spec).
Known Issues
Common Complaints:
Some owners report occasional issues with clutch lever feel, charging system output under heavy load, and minor electrical gremlins. Refer to the manual for specific troubleshooting.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a long history of producing V-twin motorcycles known for their sound, torque, and customization potential.
Model Evolution
Introduction Year:
The FLD Switchback was introduced for the 2012 model year, based on the Dyna platform, and discontinued after the 2016 model year.
Production
Manufacturing Location:
USA
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While not typically winning specific 'awards', the FLD Switchback was praised by automotive journalists for its versatility and the convenience of its convertible design.
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