Specific Models Covered:
FLHR (Road King), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHTCU I (Ultra Classic Electra Glide EFI), FLHTCUSE4 (CVO Ultra Classic Electra Glide), FLHX (Street Glide), FLHRC (Road King Classic), FLHRSE4 (CVO Road King)
Model Codes:
FLHR, FLHT, FLHTC, FLHTCU, FLHTCU I, FLHTCUSE4, FLHX, FLHRC, FLHRSE4
Market Position:
Harley-Davidson Touring models are premium, large-displacement motorcycles designed for long-distance riding and comfort. They represent a significant segment of the cruiser and touring market, appealing to riders who prioritize comfort, heritage, and touring capability.
Key Competitors:
Indian Motorcycle Roadmaster/Chieftain, Honda Gold Wing, BMW R1200RT/K1600GTL, Kawasaki Vulcan Voyager, Victory Vision Tour.
Vehicle Key Features:
Comfortable ergonomics, large fairings for weather protection, ample storage (saddlebags, optional Tour-Pak), powerful V-twin engines, classic Harley-Davidson styling, and a wide range of customization options.
Manual Value Proposition:
This comprehensive service manual provides the essential technical information for owners and technicians to maintain, diagnose, and repair their 2009 Harley-Davidson Touring motorcycles, ensuring optimal performance, longevity, and safety.
Engine Systems:
Twin Cam 96 (1584cc) V-Twin engine, fuel injection (EFI), ignition system, lubrication system, cooling system (air-cooled), exhaust system.
Transmission Drivetrain Systems:
6-speed Cruise Drive transmission, primary drive, clutch system, final drive (belt drive).
Chassis Suspension Systems:
Frame, front suspension (forks), rear suspension (shock absorbers), wheel bearing specifications, steering system.
Braking Systems:
Hydraulic disc brakes (front and rear), ABS system (if equipped), brake fluid specifications, caliper and master cylinder servicing.
Electrical Systems:
Battery, charging system (alternator, regulator/rectifier), starter system, lighting system (headlamp, tail lamp, turn signals), ignition switch, electrical diagnostics, wiring diagrams, fuses, relays, diagnostic trouble codes (DTCs).
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, EVAP system.
Bodywork And Accessories:
Fairings, saddlebags, tour-pak, seats, handlebars, fenders, instrumentation, trim.
Maintenance Procedures:
Routine maintenance checks, oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, drive belt inspection and adjustment, battery maintenance.
Diagnostic Procedures:
Troubleshooting guides for common issues, symptom-based diagnostics, electrical system diagnostics, engine performance diagnostics, DTC interpretation.
Repair Procedures:
Engine overhaul, transmission rebuild, clutch replacement, brake system repair, suspension servicing, electrical component replacement, bodywork repair.
Assembly Disassembly:
Step-by-step instructions for disassembling and reassembling major vehicle components and systems.
Technical Depth:
Advanced diagnostics, complete engine and transmission rebuilding, electrical system troubleshooting, suspension and chassis adjustments, detailed torque specifications, exploded views of components.
Print Quality:
High-resolution, printable quality with clear diagrams and illustrations.
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Searchability:
Searchable text allows for quick access to specific information.
Illustrations Type:
Step-by-step instructions, detailed diagrams, exploded views, troubleshooting flowcharts.
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cu in (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Horsepower Approximate:
Approx. 75-80 HP (varies slightly by model/tuning)
Torque Approximate:
Approx. 90-95 lb-ft @ 3000-3500 RPM
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended
Ignition Type:
High-intensity discharge, solid-state, dual-fire
Oil Type Recommended:
Harley-Davidson SYN3 Synthetic SAE 20W-50 or equivalent motorcycle-specific oil.
Oil Capacity W Filter:
4.0 US qt (3.8 L)
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.312, 2nd: 6.547, 3rd: 4.783, 4th: 3.750, 5th: 3.207, 6th: 2.790
Optional Transmission:
N/A for 2009 Touring models (standard 6-speed)
Clutch Type:
Wet, multi-plate, diaphragm spring
Primary Drive Type:
Chain, 34/46 ratio
Final Drive Type:
Belt, 32/66 ratio
Transmission Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent 75W-90 gear oil)
Transmission Oil Capacity:
24 US oz (0.71 L)
Overall Length:
Approx. 93.9 in (2385 mm)
Seat Height Laden:
Approx. 29.5 in (750 mm)
Ground Clearance:
Approx. 5.1 in (130 mm)
Dry Weight:
Approx. 760-800 lbs (345-363 kg) depending on model
Gross Vehicle Weight Rating Gvwr:
Approx. 1360 lbs (617 kg)
Front Tire Size:
Dunlop Harley-Davidson Bias, MH90-21 54H (specifics vary by model)
Rear Tire Size:
Dunlop Harley-Davidson Bias, Dunlop D402F 130/70R18 63H (specifics vary by model)
Wheel Size Front:
21 x 3.00 in
Wheel Size Rear:
16 x 3.00 in
Wheel Bolt Pattern:
5x5.5 inch (common for Harley-Davidson)
Safety Ratings:
N/A (Motorcycle safety is assessed through specific testing and industry standards, not typically assigned overall ratings like cars).
Active Safety Features:
Anti-lock Braking System (ABS) - Optional on some models, powerful braking system, stable chassis dynamics.
Passive Safety Features:
Integrated lighting, hand guards (on some models), robust frame construction, rider positioning for control.
Infotainment System Type:
Harley-Davidson Advanced Audio System (on equipped models). Features include AM/FM radio, CB/PA integration (optional), auxiliary input, CD player (optional on some models).
Speaker Configuration:
Typically dual front speakers integrated into fairing lowers, and dual rear speakers integrated into the saddlebags or tour-pak.
Driver Assistance Features:
Cruise control (standard on most touring models), ABS (optional).
Connectivity Features:
Auxiliary input for portable music players.
Initial Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for oil changes and basic checks. More comprehensive checks and fluid changes are recommended at higher intervals (e.g., 10,000, 20,000 miles).
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent 75W-90 gear oil)
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to specific model documentation; DOT 5 silicone fluid is not recommended for ABS systems unless specified).
Coolant Type:
Not applicable (air-cooled engine)
Common Issues 2009 Touring:
Potential for exhaust header pipe leaks (especially at cylinder head), starter clutch wear, fuel injector seal issues, occasional electrical gremlins, rear main seal leaks (though less common on 2009 compared to earlier models).
Maintenance Recommendations For Known Issues:
Regularly check for exhaust leaks, inspect starter operation, ensure fuel system integrity, keep electrical connections clean and tight, monitor for oil leaks.
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and a strong community culture. The brand is synonymous with freedom, individuality, and the open road.
Touring Model Evolution:
Harley-Davidson has a long history of producing touring motorcycles, dating back to models like the Duo-Glide and Electra Glide. The 2009 models represent a significant evolution, featuring the Twin Cam engine, Cruise Drive transmission, and advancements in comfort and technology, building upon decades of development.
Production Years For Twin Cam 96:
The Twin Cam 88 was introduced in 1999, with the Twin Cam 96 (1584cc) beginning production in 2007 and continuing through many subsequent years, including the 2009 model year.