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Harley Davidson FLHR Road King 2010 Factory Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2010 Codes Chassis Code: FLHR Generation Platform Generation: This generation of the Road King, based on the Touring platform,...
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类型: Motorcycle
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Harley Davidson FLHR Road King 2010 Factory Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2010
Codes
Chassis Code:
FLHR
Generation
Platform Generation:
This generation of the Road King, based on the Touring platform, has seen continuous evolution, with the 2010 model representing a mature iteration of its design and engineering.
👋 Introduction
Market Position
Segment:
Harley-Davidson's flagship large-displacement cruiser, renowned for its classic styling, touring comfort, and V-twin character.
Target Audience:
Touring riders, cruising enthusiasts, and owners who prefer traditional American motorcycle aesthetics and performance.
Competitive Analysis
Competitors 2010:
Indian Chief Vintage, Victory Kingpin, Honda Gold Wing (though more touring-focused), and other premium American and European cruisers.
Key Features
Styling:
Iconic cruiser styling with a large, comfortable saddle, spacious saddlebags, and chrome accents.
Ergonomics:
Designed for long-distance comfort with a relaxed riding position, floorboards, and handlebar setup.
Powertrain:
The robust Twin Cam 103 V-twin engine provides ample torque for effortless cruising and passing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair for the 2010 Harley-Davidson FLHR Road King.
Secondary Coverage:
Includes maintenance, troubleshooting, diagnostics, and repair procedures.
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicative of comprehensive coverage).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the Twin Cam 103 engine, including lubrication, fuel delivery, ignition, cooling, and emissions control.
Transmission:
Comprehensive information on the 6-speed Cruise Drive transmission, including clutch, gearbox, and final drive.
Chassis Suspension:
In-depth coverage of front forks (including potential air-assist), rear shock absorbers, swingarm, and frame.
Brakes:
Detailed procedures for hydraulic brake systems, including caliper servicing, master cylinder maintenance, and bleeding.
Electrical System:
Extensive coverage of wiring diagrams, charging system, ignition system, lighting, instrumentation, and accessory circuits.
Fuel System:
Detailed information on the Electronic Sequential Port Fuel Injection (ESPFI) system, including sensors, injectors, and fuel pump.
Bodywork Trim:
Coverage of fairing, fenders, fuel tank, seating, and luggage components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air cleaner maintenance, brake fluid checks, and tire pressure adjustments.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues across all major vehicle systems.
Repair Overhaul:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Diagnostics:
Emphasis on diagnostic trouble codes (DTCs) and using appropriate Harley-Davidson diagnostic tools.
Special Tools:
Identification and usage of specialized tools required for specific repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to full engine and transmission rebuilds, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text, enabling quick navigation to specific topics.
Print Quality
Printability:
Designed to be printable, allowing for a physical copy for workshop use.
Binding Type
Recommended Binding:
When printed, a comb binding or spiral binding is recommended for lay-flat usability.
Paper Type
Recommended Paper:
Durable, thicker paper stock is advisable for workshop environments to withstand grease and wear.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Twin Cam 103
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1 (typical for Twin Cam 103)
Performance
Horsepower:
Approximately 70-75 HP (estimated, as Harley-Davidson typically rates torque)
Torque:
Approximately 96-100 lb-ft @ 3500 RPM (estimated for Twin Cam 103)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Lubrication
Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Lubricant or equivalent API SG, Jaso FD, or JASO MA certified oil.
Oil Capacity:
Approximately 4.0 US quarts (3.8 L) with filter change.
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Features
Clutch Type:
Clutch: Wet, multi-plate, hydraulic actuation.
Drive Type:
Primary Drive: Chain. Final Drive: Belt.
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent.
Fluid Capacity
Transmission Fluid Capacity:
Approximately 1.0 US quart (0.95 L).
📐 Dimensions
Exterior
Length:
Approximately 93.7 in. (2380 mm)
Width:
Approximately 35.0 in. (889 mm)
Height:
Approximately 53.5 in. (1359 mm)
Weights
Dry Weight:
Approximately 718 lbs (326 kg)
Wet Weight:
Approximately 755 lbs (342 kg) (estimated, with fluids)
Gross Vehicle Weight Rating:
Approximately 1280 lbs (580 kg)
Wheels Tires
Front Tire:
130/90B16 67H
Rear Tire:
150/80B16 77H
Wheel Type:
Chrome aluminum laced wheels (standard for FLHR).
🛡️ Safety Features
Active Features
Brakes:
Standard hydraulic disc brakes front and rear. Anti-lock Braking System (ABS) was an optional feature for this model year.
Passive Features
Lighting:
Halogen headlight, auxiliary passing lamps, and LED tail light/brake light.
Frame Construction:
Steel, cradle frame and swingarm construction for stability and ride quality.
💡 Technology Features
Infotainment
Audio System:
The FLHR Road King typically featured a radio with AM/FM, CD player, and speaker system, often integrated into the fairing or handlebar-mounted controls.
Connectivity:
Limited connectivity options by modern standards; primarily focused on audio playback.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for the 2010 FLHR Road King, significantly enhancing braking safety.
Instrumentation
Dashboard:
Analog speedometer and tachometer, with a digital display for odometer, trip meter, gear indicator, and fuel level. Warning lights for various systems.
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (1600 km) for break-in service (oil change, primary fluid check, inspection).
Routine Service:
Generally every 5,000 miles (8,000 km) or 6 months, whichever comes first, for oil changes, filter replacements, and inspections. Transmission and primary fluids typically every 10,000 miles (16,000 km).
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Full Synthetic or equivalent meeting specifications.
Primary Fluid:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant or equivalent.
Brake Fluid:
DOT 4 (for models with ABS) or DOT 4 for non-ABS models, as specified in the manual.
Fork Oil:
Specific viscosity and type as per manual, typically around 15W or 20W depending on fork type and tuning.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, and battery are common wear items. The fuel pump and electrical connections can also be points of inspection.
Typical Concerns 2010 Tc103:
While generally robust, early models of the Twin Cam 103 could sometimes exhibit oil leaks or lifter noise if not maintained meticulously. Exhaust system integrity and exhaust gasket sealing are also important.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, has a long and storied history in motorcycle manufacturing, known for its V-twin engines and iconic cruiser designs.
Model Evolution
Road King Lineage:
The Road King line, introduced in 1994, replaced the FXR-based touring models and quickly became a staple for its classic styling and touring capabilities, bridging the gap between traditional cruisers and full touring bikes.
Production
Manufacturing Location:
Typically manufactured in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently praised for its comfortable ride, powerful engine, and timeless styling, solidifying its position as a benchmark in the cruiser segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction ratings, reflecting its blend of performance, comfort, and brand prestige.
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