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Harley Davidson FLHR Road King 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2006 Codes Model Code: FLHR 👋 Introduction Market Position Segment: Full-size cruiser motorcycle, touring-oriented with classic styling. Competitive Analysis...
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类型: Motorcycle
厂商:
斯库: 90246
Harley Davidson FLHR Road King 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2006
Codes
Model Code:
FLHR
👋 Introduction
Market Position
Segment:
Full-size cruiser motorcycle, touring-oriented with classic styling.
Competitive Analysis
Competitors:
Comparable to models like Indian Chief Vintage, Victory Kingpin.
Key Features
Features:
Detachable windshield, spacious saddlebags, classic styling, comfortable ride, powerful V-twin engine.
Target Audience
Audience:
Riders seeking comfortable touring, long-distance cruising, and a classic Harley-Davidson experience.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhauls
Page Count
Estimated Pages:
600+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88 (1450cc) engine, including disassembly, assembly, timing, lubrication, cooling system (air-cooled), fuel and ignition systems
Transmission:
5-speed Cruise Drive transmission, clutch, gearbox, primary drive, secondary drive (belt drive)
Chassis And Suspension:
Frame, front fork (telescopic), rear shock absorbers (air adjustable), steering head bearings, swingarm
Brakes:
Front and rear disc brakes, hydraulic system, brake caliper service, master cylinder overhaul
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system (headlight, tail light, turn signals), instrumentation, wiring diagrams
Fuel System:
Carburetor (Keihin CV40 for many 2006 models, though some may have EFI), fuel tank, fuel lines, fuel pump (if applicable)
Exhaust System:
Exhaust pipes, mufflers, mounting hardware
Bodywork And Trim:
Fairing (if equipped), fenders, fuel tank, seat, saddlebags, mounting, removal, and installation
Controls:
Handlebars, throttle control, clutch lever, brake lever, foot controls
Diagnostics:
Troubleshooting guides, fault code diagnosis (if applicable for EFI models), diagnostic procedures
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain/belt adjustment, lubrication, tire pressure checks, brake fluid checks
Repair:
Engine rebuilds, transmission overhauls, brake system repairs, electrical component replacement, suspension servicing, bodywork repairs
Troubleshooting:
Step-by-step guides for diagnosing and resolving common and uncommon issues
Disassembly Assembly:
Detailed instructions for the removal and installation of all major components and sub-assemblies
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding:
Digital Download (PDF) - No physical binding
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated overhead valves
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
Approx. 65-70 HP (at crankshaft, estimated)
Torque:
Approx. 76-80 ft-lbs (at crankshaft, estimated)
Fuel System
Carburetor:
Keihin CV40 (Constant Velocity) or Delphi Electronic Sequential Port Fuel Injection (ESPFI) depending on specific build date and emissions compliance.
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
Harley-Davidson 20W50 SYN3 or equivalent motorcycle-specific oil
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Type:
5-speed Constant Mesh, Cruise Drive Transmission
Primary Drive:
Duplex chain, wet clutch, 1.465:1 ratio
Secondary Drive:
Belt drive, 32/66 tooth sprockets, 3.15:1 ratio
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Fluid Type
Transmission Oil:
Harley-Davidson Formula + Transmission Lubricant (or equivalent)
Fluid Capacity
Transmission Oil Capacity:
Approximately 24 fluid ounces (0.71 liters)
📐 Dimensions
Exterior
Length:
93.5 inches (2375 mm)
Width:
37.6 inches (955 mm)
Height:
54.7 inches (1390 mm)
Wheelbase:
63.5 inches (1613 mm)
Weights
Dry Weight:
Approx. 700 lbs (318 kg)
Wet Weight:
Approx. 746 lbs (338 kg) (with fluids)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 liters)
Wheels And Tires
Front Tire:
MT90-16 72H (or similar)
Rear Tire:
130/90-16 73H (or similar)
Front Wheel:
16-inch
Rear Wheel:
16-inch
Bolt Pattern:
5x114.3mm (4.5 inch)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles. Safety is evaluated by design and rider experience.
Active Features
Braking System:
Dual-action, four-piston calipers with solid discs front and rear.
Suspension Adjustability:
Rear air-adjustable suspension for load compensation.
Passive Features
Lighting:
Halogen headlight, tail light, brake light, front and rear turn signals, auxiliary passing lamps (often standard or optional).
Wind Protection:
Large, detachable windshield provides significant wind and weather protection.
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM/WB radio with cassette player or CD player, handlebar-mounted controls.
Speakers:
Fairing-mounted speakers.
Driver Assistance
Cruise Control:
Not typically standard on 2006 FLHR; often an optional accessory.
Connectivity
Bluetooth:
Not available on this model year.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km).
Regular Oil Change:
Every 2,500 miles (4,000 km) or 6 months, whichever comes first. Check manual for specific details.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles (16,000-24,000 km).
Belt Tension Check:
Check at every 2,500 miles (4,000 km).
Fluid Specifications
Primary Chain Case Oil:
Harley-Davidson Formula + Transmission Lubricant (same as transmission)
Brake Fluid:
DOT 4
Fork Oil:
Refer to manual; typically a specific weight (e.g., 10W or 15W) is recommended.
Coolant:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Clutch wear, belt tensioners, wheel bearings, primary compensator, rocker box gaskets (potential leaks).
Electrical Gremlins:
Wiring harness issues, regulator/rectifier failures can occur with age and mileage.
Carburetor Tuning:
CV carburetors may require periodic adjustment for optimal performance and idle stability.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.
Model Evolution
Road King Lineage:
The Road King model debuted in 1994, offering a blend of classic styling and touring comfort, evolving through various engine and chassis updates.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Road King is consistently praised for its comfort, classic styling, and long-distance capability, making it a beloved model within the Harley-Davidson lineup.
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