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Harley Davidson FLHR Road King 2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2015 Codes Oem Manual Identifier: 99482-15 Generation Model Generation: 2007-2016 (Project RUSHMORE Platform) 👋 Introduction Market Position Vehicle Segment:...
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类型: Motorcycle
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Harley Davidson FLHR Road King 2015 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2015
Codes
Oem Manual Identifier:
99482-15
Generation
Model Generation:
2007-2016 (Project RUSHMORE Platform)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Cruiser / Touring Motorcycle
Target Audience:
Touring riders, cruiser enthusiasts, those seeking comfort and classic Harley-Davidson styling
Competitive Analysis
Key Competitors:
Indian Chief Vintage, Honda Gold Wing (Touring Segment), Kawasaki Vulcan 1700 Voyager
Key Features
Distinctive Features:
Iconic Road King styling, comfortable seating, large saddlebags for storage, powerful V-twin engine, smooth ride, rider-friendly ergonomics, wind protection via Batwing fairing
Manual Value Proposition:
Provides comprehensive factory-level diagnostic and repair information, essential for maintaining the integrity and performance of the 2015 FLHR Road King.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Repair, Troubleshooting, Specifications
Page Count
Estimated Page Count:
600+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Electronic (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 103™ engine, lubrication, fuel system (EFI), ignition system, exhaust system, cooling (air-cooled)
Transmission Drivetrain:
6-speed Cruise Drive transmission, primary drive, belt final drive, clutch
Chassis Suspension Steering:
Frame, front suspension (forks), rear suspension (shocks), steering system, wheels, tires
Braking System:
Front and rear hydraulic disc brakes, ABS (Anti-lock Braking System)
Electrical Systems:
Battery, charging system (alternator, regulator), starting system, lighting, instrumentation, wiring diagrams, security system, accessory circuits
Bodywork Fittings:
Fairing (Batwing), saddlebags, fenders, fuel tank, seat, controls, cables
Procedures Included
Maintenance Procedures:
Routine inspections, fluid changes, filter replacements, brake pad service, tire pressure checks, belt tension adjustment
Repair Procedures:
Engine disassembly/assembly, transmission overhaul, suspension component replacement, brake system bleeding, electrical component diagnosis and replacement
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts for common and complex issues, error code interpretation
Installation Replacement:
Procedures for replacing major components and accessories
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts; includes detailed diagrams and torque specifications
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchability:
Searchable text for quick information retrieval
Image Quality:
High-resolution images, diagrams, and illustrations
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 103™
Engine Type:
Air-cooled, 45-degree V-twin, pushrod-actuated valves, overhead valves
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque:
Approx. 105 ft-lbs (142 Nm) @ 3500 RPM (Factory Spec)
Horsepower:
Approx. 78 HP @ 5000 RPM (Factory Spec - not always officially published)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI), Electronic Throttle Control (ETC)
Fuel Type:
Unleaded gasoline, minimum 89 octane (Octane Rating Recommendation)
Fuel Tank Capacity:
6.0 gallons (22.7 liters)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Optional
Optional Transmission:
N/A (Standard for FLHR)
Features
Primary Drive:
Plated, wet, multiple-disc, hydraulic actuation
Final Drive:
Carbon-belt, 2.217:1 ratio
Transmission Fluid Type:
Harley-Davidson Syn 3 (or equivalent API GL-5, SAE 80W-90) for transmission; Harley-Davidson Formula+ or equivalent for primary chaincase.
📐 Dimensions
Exterior
Length:
93.5 in. (2375 mm)
Seat Height:
27.3 in. (693 mm) (Laden); 29.5 in. (750 mm) (Unladen)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
755 lbs (342 kg)
Gross Vehicle Weight Rating Gvwr:
1360 lbs (617 kg)
Luggage Capacity:
Hard saddlebags: Approx. 2.2 cu ft (62 L) total
🛡️ Safety Features
Ratings
Safety Certification:
Meets applicable US EPA, California EPA and CARB emissions regulations.
Active Features
ABS:
Standard (Anti-lock Braking System)
Cruise Control:
Standard
Passive Features
Lighting:
Halogen headlight, LED tail/stop lights, amber incandescent front turn signals, clear lens rear turn signals
Security:
Standard H-D Smart Security System (Transponder based)
💡 Technology Features
Infotainment
Audio System:
Boom!™ Box 4.3 Infotainment System (Standard on many FLHR models, optional on some trims)
Features:
AM/FM radio, USB port, Bluetooth connectivity, optional GPS navigation
Driver Assistance
Driver Assistance Systems:
ABS (Anti-lock Braking System)
Connectivity
Connectivity Options:
Bluetooth for audio streaming and hands-free calling (with compatible devices)
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months
Subsequent Services:
Every 5,000 miles (8000 km) or 12 months thereafter
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin Synthetic Motor Oil 20W-50 or Harley-Davidson Genuine V-Twin 20W-50 (Mineral)
Engine Oil Capacity:
3.8 US quarts (3.6 liters) with filter change
Primary Chaincase Fluid:
Harley-Davidson Formula+ or equivalent
Primary Chaincase Capacity:
3.0 US quarts (2.8 liters) (Check level via inspection plug)
Transmission Fluid:
Harley-Davidson Syn 3 (75W-90) or equivalent SAE 80W-90 API GL-5
Transmission Fluid Capacity:
24 US fl oz (0.7 liters)
Brake Fluid Type:
DOT 4 (For ABS and non-ABS models)
Coolant Type:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Tires, brake pads, drive belt, clutch plates, wheel bearings
Potential Problems:
Cam tensioner wear (early Twin Cam models, but improved by 2015), fuel sensor issues, electrical connector corrosion
Technical Specs
Spark Plug Gap:
0.038 - 0.043 in. (0.97 - 1.09 mm)
Idle Speed:
950-1050 RPM (Engine warm)
Tire Pressure Front:
36 psi (2.5 bar) cold
Tire Pressure Rear:
40 psi (2.75 bar) cold (Solo rider), 55 psi (3.8 bar) cold (Rider + passenger/cargo)
📚 Vehicle History
Brand Heritage
Brand Founding:
1903
Brand Philosophy:
American motorcycle manufacturing, freedom, individualism, classic design, performance
Model Evolution
Road King Introduction:
1994
Project Rushmore Impact:
The 2015 model benefits from the 'Project RUSHMORE' updates, focusing on improved rider comfort, storage, and overall performance.
Production
Manufacturing Location:
United States (Various Harley-Davidson facilities)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Harley-Davidson models consistently rank high in customer satisfaction and brand loyalty surveys. Specific awards may vary by publication and year, but the Road King is a perennial favorite for touring and cruising.
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