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Harley Davidson FLHR Road King Motorcycle 2006 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2006 Codes Chassis Code: FLHR 👋 Introduction Market Position Description: The Harley-Davidson FLHR Road King is a flagship cruiser...
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Harley Davidson FLHR Road King Motorcycle 2006 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2006
Codes
Chassis Code:
FLHR
👋 Introduction
Market Position
Description:
The Harley-Davidson FLHR Road King is a flagship cruiser known for its classic styling, touring comfort, and V-twin power. This manual is essential for owners and mechanics to maintain and repair this iconic motorcycle.
Competitive Analysis
Segment:
Large-displacement cruiser/touring motorcycle
Key Features
Design:
Retro styling, large displacement V-twin, comfortable riding position, detachable windshield, hard saddlebags.
Purpose:
Long-distance touring, comfortable cruising, classic motorcycle enthusiasts.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF (Download)
Completeness:
Complete Factory Documentation
📖 Manual Coverage
Systems Covered
Engine:
V-Twin Evolution Engine (EFI)
Transmission:
5-Speed Cruise Drive Transmission
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Electrical:
Ignition, Lighting, Charging System, Battery, Gauges, Controls
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires
Brakes:
Front and Rear Hydraulic Disc Brakes
Bodywork:
Fuel Tank, Fenders, Fairing, Saddlebags, Seat
Exhaust:
Exhaust System Components and Routing
Diagnostics:
Troubleshooting Charts, Diagnostic Codes (if applicable to model)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustments
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Electrical Component Replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Assembly Disassembly:
Detailed instructions for component removal and installation
Wiring Diagrams:
Comprehensive electrical schematics
Specifications Torque:
Torque values for all critical fasteners
Technical Depth
Level:
Comprehensive factory-level detail for professional technicians and advanced DIYers
Detail:
Includes detailed explanations, diagrams, and specifications for all repair and maintenance procedures.
📊 Manual Specifications
File Format
Type:
Digital PDF
Quality:
High-resolution, clear text and images, searchable content
Accessibility:
Instant Download
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Format:
N/A (Digital PDF)
Paper Type
Format:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
1584 cc (96 cu. in.)
Bore X Stroke:
3.75 in. x 4.38 in. (95.3 mm x 111.3 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Estimated:
Approx. 65-70 HP (at crankshaft, may vary)
Torque Estimated:
Approx. 86-90 ft-lbs (at crankshaft, may vary)
Fuel System
System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, 91 octane or higher recommended
Lubrication
Oil Type:
Harley-Davidson SYN3 (Synthetic) or equivalent SAE 20W50 motorcycle oil
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Clutch:
Clutch type: Wet, multi-plate
Features
Gear Ratios:
Refer to manual for specific gear ratios for each speed
Final Drive:
Belt drive
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant, or equivalent SAE 80W-90
Fluid Capacities
Transmission Oil Capacity:
Refer to manual for exact capacity
📐 Dimensions
Exterior
Length:
Approx. 93.1 inches (2365 mm)
Width:
Approx. 38.0 inches (965 mm)
Height:
Approx. 55.3 inches (1405 mm) (Handlebar height)
Wheelbase:
Approx. 63.2 inches (1605 mm)
Weights
Dry Weight:
Approx. 706 lbs (320 kg)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's VIN plate for specific GVWR
Cargo
Saddlebag Capacity:
Substantial, lockable, hard-shell saddlebags
🛡️ Safety Features
Ratings
Certification:
Meets or exceeds all relevant safety standards for motorcycles of its class.
Active Features
Brakes:
Dual disc front brakes, single disc rear brake with hydraulic actuation.
Suspension:
Adjustable front forks and rear shock absorbers for stable handling.
Passive Features
Lighting:
Halogen headlamp, tail lamp, brake lamp, turn signals for visibility.
Chassis Stability:
Sturdy frame and balanced weight distribution contribute to rider safety.
💡 Technology Features
Infotainment
Features:
The 2006 FLHR Road King typically features a classic analog gauge cluster. Advanced infotainment systems were not standard on this model year, but aftermarket integrations are common.
Driver Assistance
Features:
No electronic driver assistance systems typical of modern vehicles.
Connectivity
Features:
Basic connectivity primarily through integrated lighting and signaling systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Primary Chain Tension:
Check and adjust every 10,000 miles (16,000 km)
Spark Plugs:
Inspect every 10,000 miles (16,000 km), replace as needed.
Brake Fluid:
Inspect every 5,000 miles (8,000 km), flush and replace every 2 years.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) or equivalent SAE 20W50 motorcycle oil
Transmission Oil:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant, or equivalent SAE 80W-90
Brake Fluid:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, drive belt, wheel bearings, front fork seals.
Electrical Concerns:
Potential for intermittent issues with voltage regulators or battery charging systems; refer to specific diagnostic procedures in the manual.
Engine Performance:
Ensure proper air filter maintenance and fuel system cleanliness for optimal performance.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson has a long and storied history of producing iconic motorcycles, embodying American freedom and the open road.
Model Evolution
Road King Lineage:
The Road King line has consistently represented classic styling and touring capability within the Harley-Davidson lineup since its introduction.
Production
Manufacturing:
Manufactured in the United States of America.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Consistently recognized for its comfort, style, and touring capability within the motorcycle community.
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