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Harley Davidson FLHR Road King 2015 Workshop Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2015 Codes Chassis Code: Flhr 👋 Introduction Market Position Market Segment: Full-size touring motorcycle, cruiser Key Selling Points: Comfortable...
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类型: Motorcycle
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斯库: 75544
Harley Davidson FLHR Road King 2015 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2015
Codes
Chassis Code:
Flhr
👋 Introduction
Market Position
Market Segment:
Full-size touring motorcycle, cruiser
Key Selling Points:
Comfortable touring, classic styling, powerful V-twin engine, detachable windscreen, spacious saddlebags.
Competitive Analysis
Competitors:
Indian Chief Vintage, Victory Cross Country, Honda Gold Wing (for touring aspects), other large displacement cruisers.
Key Features
Model Identity:
The FLHR Road King is a quintessential Harley-Davidson touring motorcycle known for its blend of classic styling and modern touring capabilities.
Manual Value Proposition:
This comprehensive workshop manual empowers owners and technicians with the detailed information needed for proper maintenance, troubleshooting, and repair, ensuring the longevity and optimal performance of the 2015 FLHR Road King.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
PDF Download
Page Count
Page Count:
758
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, inspection, troubleshooting, diagnostics for Twin Cam 103 V-Twin engine.
Fuel System:
Fuel injection (EFI), fuel pump, fuel filter, fuel lines, throttle body, sensors, evaporative emissions control (EVAP).
Ignition System:
Ignition module, spark plugs, ignition coils, crankshaft position sensor, camshaft position sensor.
Transmission System:
Six-speed Cruise Drive transmission, clutch, primary drive, final drive, gearbox disassembly, assembly, and adjustment.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), starter, lighting (headlight, taillight, turn signals), instrumentation, security system, audio system.
Chassis Systems:
Frame, front suspension (forks, triple clamps), rear suspension (shock absorbers, swingarm), steering system, wheels, tires.
Braking System:
Front and rear brake systems, brake calipers, brake discs, master cylinders, brake lines, ABS (Anti-lock Braking System) if equipped.
Bodywork And Trim:
Fairing, saddlebags, fenders, seat, handlebars, controls, mirrors, fuel tank, instrument cluster.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, air filter cleaning/replacement, spark plug replacement, tire pressure checks, brake fluid checks, belt inspections.
Diagnostic Procedures:
Troubleshooting common issues, reading diagnostic trouble codes (DTCs), using diagnostic tools (e.g., Digital Technician).
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and overhaul for all major systems.
Overhaul Procedures:
Complete engine rebuild, transmission rebuild, suspension overhaul, brake system refurbishment.
Adjustment Procedures:
Clutch adjustment, throttle cable adjustment, primary chain adjustment, suspension settings.
Technical Depth
Diagnostic Depth:
Advanced diagnostics, circuit testing, component testing, sensor data analysis.
Repair Complexity:
Suitable for DIY enthusiasts with mechanical experience and professional technicians.
Information Detail:
Includes torque specifications, tolerances, assembly sequences, and component diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text
Print Quality
Print Quality:
High resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.0:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Performance
Torque 103:
Approx. 101 ft-lbs (137 Nm) @ 3500 RPM (may vary slightly)
Horsepower:
Not officially rated, but estimated to be around 75-80 HP at the crankshaft.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum 91 octane recommended
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent)
Oil Capacity:
Approximately 5.0 US quarts (4.7 liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
1.370" (34.8 mm) Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Transmission Fluid:
Harley-Davidson Formula +, or equivalent 80W-90 gear oil.
Clutch Type:
Hydraulic, multi-plate wet clutch
📐 Dimensions
Exterior
Length:
Approx. 93.7 inches (2379 mm)
Seat Height:
Approx. 29.3 inches (744 mm) unladen
Ground Clearance:
Approx. 5.1 inches (130 mm)
Weights
Dry Weight:
Approx. 703 lbs (319 kg)
Wet Weight:
Approx. 747 lbs (339 kg) (estimated)
Gross Vehicle Weight Rating Gvwr:
1160 lbs (526 kg)
Cargo
Saddlebag Capacity:
Approx. 2.26 cu ft (64 liters) total
Fuel
Fuel Capacity:
6.0 US gallons (22.7 liters)
🛡️ Safety Features
Ratings
Safety Equipment:
ABS (Anti-lock Braking System) available as an option.
Active Features
Braking System Type:
Hydraulic front and rear disc brakes.
Passive Features
Lighting:
Halogen headlight, LED taillight, amber lens front and rear turn signals.
💡 Technology Features
Infotainment
Audio System:
Factory-installed 2-speaker AM/FM/WB audio system with CD player or auxiliary input (depending on specific trim/options).
Display:
Analog gauges for speedometer and tachometer, smaller digital displays for odometer, trip meters, and gear indicator.
Driver Assistance
ABS:
Available Anti-lock Braking System (ABS) for enhanced braking control.
Connectivity
Security System:
Standard H-D Smart Security System with proximity-based FOB.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic
Transmission Fluid Spec:
Harley-Davidson Formula + or equivalent 80W-90 gear oil
Primary Chain Case Oil Spec:
Harley-Davidson Formula + or equivalent Primary Lubricant
Brake Fluid Spec:
DOT 4
Coolant Spec:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, spark plugs, drive belt.
Potential Concerns 2015:
Some owners reported minor electrical gremlins or sensor issues, often addressed with software updates or component checks. Clutch judder can occur with age and mileage. Primary chain adjustment is a routine maintenance item.
Part Numbers Example
Oil Filter Part Number:
63731-09 (may vary, check specific application)
Air Filter Part Number:
29000002 (may vary, check specific application)
📚 Vehicle History
Brand Heritage
Heritage Statement:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, synonymous with freedom, individuality, and the open road.
Model Evolution
Road King Lineage:
The Road King nameplate has been a staple in Harley-Davidson's touring lineup since the early 1990s, evolving from its predecessor, the Electra Glide Sport, and consistently offering a classic, unfaired touring experience.
2015 Model Updates:
For 2015, the FLHR Road King received the Twin Cam 103 engine as standard, along with refinements to the Cruise Drive transmission and updated styling cues, solidifying its position as a premium touring cruiser.
Production
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Model Reputation:
Consistently recognized by motorcycle publications and enthusiasts for its comfort, versatility, and classic American styling.
Ratings
User Reviews:
Generally high ratings for build quality, engine performance, and touring comfort among owners.
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