Harley Davidson FLHR Road King Complete Workshop Service Repair Manual 2017

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2017 Codes Model Code: FLHR 👋 Introduction Market Position Segment: Cruiser Touring Motorcycle Target Audience: Harley-Davidson owners, independent repair...

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHR Road King

Year:

Codes

Model Code:

👋 Introduction

Market Position

Segment:

Cruiser Touring Motorcycle

Target Audience:

Harley-Davidson owners, independent repair shops, and motorcycle enthusiasts seeking in-depth technical knowledge.

Competitive Analysis

Competitor Models:

Comparable models from Indian (e.g., Chief, Springfield) and other premium cruiser manufacturers.

Key Features

Model Identity:

Iconic American cruiser known for its classic styling, comfortable ride, and touring capability.

Manual Value:

Provides DIY capabilities for maintenance and repairs, saving time and money, and ensuring proper vehicle upkeep.

Resource Type:

Official-level technical documentation equivalent to dealership service manuals.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Comprehensive diagnostic flowcharts and troubleshooting guides for all major systems.

Repair Procedures:

Detailed, step-by-step repair instructions for every component and system.

Maintenance Schedules:

Specific maintenance intervals and required procedures for optimal performance.

Electrical Systems:

Wiring diagrams, electrical component testing, and troubleshooting for the entire electrical system.

Engine Mechanical:

Complete engine overhaul procedures, including disassembly, inspection, and reassembly of internal components.

Transmission Drivetrain:

Service and repair for the transmission, primary drive, and final drive systems.

Suspension Steering:

Front fork and rear shock absorber service, steering head bearing maintenance, and alignment procedures.

Braking System:

Brake caliper service, hydraulic system bleeding, and component replacement procedures.

Fuel System:

Fuel injection system diagnostics, fuel pump service, and throttle body maintenance.

Exhaust System:

Exhaust component inspection, replacement, and emissions-related service.

Bodywork Fittings:

Fairing removal and installation, fender service, and accessory mounting procedures.

Page Count

Estimated Pages:

Over 800 pages (estimated for a complete workshop manual)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Management:

Includes diagnosis and repair of the Electronic Control Module (ECM), sensors, actuators, and ignition system.

Chassis Suspension:

Detailed information on front forks (e.g., Twin-Cooled Milwaukee-Eight 107), rear suspension (e.g., Emulsion Shocks), and frame components.

Lighting Accessories:

Coverage for headlamps, tail lamps, turn signals, and auxiliary lighting, along with accessory installation guidelines.

Instrumentation Gauges:

Service and troubleshooting for the instrument cluster, speedometer, tachometer, and warning lights.

Heating Cooling:

Information pertaining to any specific cooling systems if equipped (e.g., Twin-Cooled models).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, tire pressure checks, brake pad inspection, and drive belt adjustment.

Major Overhauls:

Complete engine and transmission rebuild procedures, including torque specifications and clearances.

Troubleshooting:

Systematic fault finding for common and complex issues, supported by diagnostic flowcharts.

Component Replacement:

Detailed instructions for replacing parts such as starter motor, alternator, fuel injectors, and wheel bearings.

Calibration Adjustment:

Procedures for clutch adjustment, throttle cable adjustment, and wheel balancing.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including DTC (Diagnostic Trouble Code) reading and clearing, sensor data interpretation.

Repair Complexity:

Covers everything from basic service tasks to full engine and transmission rebuilds.

Electrical Diagnostics:

In-depth electrical troubleshooting, including voltage, resistance, and continuity testing of circuits and components.

Engine Diagnostics:

Detailed engine performance analysis, including compression testing, leak-down testing, and fuel system pressure checks.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Fully searchable text content for quick information retrieval.

Printable:

Printable pages for offline use or quick reference.

Print Quality

Image Resolution:

High-resolution images, diagrams, and illustrations for clarity.

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper Quality:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Milwaukee-Eight 107 (V-Twin, Air-Cooled)

Displacement:

1745 cc (107 cubic inches)

Bore X Stroke:

4.075 in x 4.25 in (103.5 mm x 107.95 mm)

Compression Ratio:

10.0:1

Valve Train:

Pushrod-operated, overhead valves with two valves per cylinder

Performance

Peak Torque:

111.4 lb-ft @ 3,250 rpm (151 Nm @ 3,250 rpm) - Representative figure for 107ci

Horsepower:

Not officially published by Harley-Davidson, but estimated around 90-100 HP.

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline, minimum 91 octane rating

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Oil or equivalent SYN3

Engine Oil Capacity:

5.0 US qt (4.7 L) with filter change

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Features

Primary Drive:

Pre-stressed, 14 mm pitch, 88-tooth roller chain

Final Drive:

Belt Drive, 32/66 ratio

Fluid Specifications

Transmission Fluid Type:

Harley-Davidson Transmission Oil SAE 80W-90

Primary Chain Case Fluid Type:

Harley-Davidson Primary Chaincase Lubricant

📐 Dimensions

Exterior

Length:

96.1 in (2441 mm)

Width:

36.6 in (930 mm)

Height:

53.5 in (1359 mm)

Wheelbase:

64.5 in (1638 mm)

Weights

Dry Weight:

745 lb (338 kg)

Running Order Weight:

794 lb (360 kg)

Gross Vehicle Weight Rating:

1,260 lb (572 kg)

Cargo

Saddlebag Capacity:

Approx. 2.24 cu ft (63.4 L) total

🛡️ Safety Features

Ratings

Crash Test Standards:

Motorcycles are not subjected to formal crash testing in the same way as cars. Focus is on rider protection and vehicle stability.

Active Features

Braking System:

Dual-channel Anti-lock Braking System (ABS) standard.

Lighting:

Halogen headlamp, LED tail lamp and brake lights, and amber LED front turn signals.

Passive Features

Frame Construction:

Steel frame and swingarm designed for stability and rider control.

Tire Specifications:

Front: 130/70B18, Rear: 180/65B16 - designed for stability and grip.

💡 Technology Features

Infotainment

Audio System:

Boom!™ Box 4.3 Infotainment System with AM/FM, optional CB/Intercom, and voice recognition.

Display:

4.3-inch full-color TFT display.

Connectivity:

Bluetooth® connectivity for phone and media playback.

Driver Assistance

Cruise Control:

Electronic Cruise Control standard.

Lighting Technology:

Daymaker™ LED Headlamp optional on some configurations, providing superior illumination.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 3 months, whichever comes first.

Subsequent Services:

Every 5,000 miles (8,000 km) or 6 months.

Engine Oil Change:

Every 5,000 miles (8,000 km) or 6 months.

Transmission Oil Change:

Every 10,000 miles (16,000 km).

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km).

Drive Belt Inspection Adjustment:

Inspect at every 5,000-mile service, adjust as needed per specifications.

Fluid Specifications

Brake Fluid Type:

DOT 4 (refer to manual for specific Harley-Davidson recommended fluid)

Fork Oil Type:

Harley-Davidson Genuine Front Fork Oil (refer to manual for specific viscosity)

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates, and battery are common wear items requiring periodic replacement.

Milwaukee Eight Considerations:

Early Milwaukee-Eight engines had some specific break-in procedures and oil consumption considerations; the manual will detail these.

📚 Vehicle History

Brand Heritage

Legacy:

Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903, renowned for its V-twin engines and distinctive styling.

Model Evolution

Road King Lineage:

The Road King has been a staple of the Harley-Davidson lineup for decades, evolving from its Shovelhead and Evolution-powered predecessors, consistently offering a blend of classic styling and touring comfort.

Production

Manufacturing Location:

United States (various facilities)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Harley-Davidson motorcycles, including the Road King, frequently receive accolades for their iconic design, V-twin performance, and touring capabilities from motorcycle publications and rider surveys.