🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHRC Road King Classic

Model Year:

2009

Engine Family Code:

Twin Cam 96

Chassis Code:

FLHRC

👋 Introduction

Market Segment:

Cruiser Touring

Target Audience:

Harley-Davidson owners, independent repair shops, motorcycle enthusiasts looking for detailed technical information.

Key Competitors 2009:

Indian Chief, Victory Kingpin/Cross Country, Honda Gold Wing (though different segment), BMW R1200RT (different segment).

Model Distinction:

Classic styling with modern performance, designed for comfortable long-distance touring with ample luggage capacity and rider comfort features.

Benefit To Owner:

Empowers owners to perform maintenance, diagnostics, and repairs themselves, saving money and ensuring proper upkeep of their valuable motorcycle.

📋 Manual Details

Primary Coverage:

Workshop Service Manual for Repair

Specific Submodels Covered:

Covers the Harley-Davidson FLHRC Road King Classic model for the 2009 model year.

Page Count:

702

Manual Type:

Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine assembly, disassembly, lubrication, cooling, fuel system (carburetor/EFI), ignition system, exhaust system, emissions control.

Transmission Systems:

Primary drive, transmission assembly, clutch, shifter mechanism, final drive.

Chassis Systems:

Frame, front suspension (forks), rear suspension (shocks), steering, wheels, tires, brakes (front and rear), electrical system (wiring diagrams, charging system, lighting, ignition, starting, accessories).

Bodywork And Fittings:

Body panels, fenders, fuel tank, seat, handlebars, mirrors, fairings (if applicable), luggage systems (saddlebags).

Electrical System Detail:

Comprehensive wiring diagrams for all electrical circuits, including ignition, lighting, charging system, starter, instruments, accessories, and entertainment systems. Includes troubleshooting for all components.

Suspension Systems:

Front fork disassembly, assembly, fluid changes, and seal replacement. Rear shock absorber removal, installation, and inspection. Includes specifications for oil types and levels.

Maintenance Procedures:

Scheduled maintenance (oil changes, filter replacement, spark plugs, drive belt inspection/adjustment), brake fluid flush, clutch adjustment, tire pressure checks.

Repair Procedures:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component testing and replacement, fuel system diagnosis and repair.

Troubleshooting Guides:

Diagnostic flowcharts for common issues, fault code interpretation, electrical system troubleshooting.

Diagnostic Procedures:

Detailed step-by-step diagnostic procedures for engine performance, electrical system faults, fuel delivery issues, and braking system malfunctions, including the use of diagnostic tools and interpretation of diagnostic trouble codes (DTCs).

Wheel And Tire Service:

Wheel bearing replacement, tire mounting and balancing, spoke tension adjustment (if applicable to specific wheel types), and advice on proper tire inflation and wear inspection.

Depth Of Coverage:

Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.

Rebuild Procedures:

Includes procedures for complete engine and transmission rebuilds, top-end and bottom-end overhauls, including specifications for machining and component clearances.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Likely searchable (standard for professional PDF manuals)

Print Quality:

High-resolution scans suitable for clear printing of text and diagrams.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Family:

Twin Cam 96 (1584cc)

Engine Type:

Air-cooled, 45-degree V-twin, pushrod actuated overhead valves

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Displacement:

96 cu. in. (1584 cc)

Compression Ratio:

8.8:1

Torque Rating:

Approx. 92.6 ft-lbs (125.5 Nm) @ 3500 rpm (Varies slightly by specific tuning and dyno)

Horsepower Rating:

Approx. 70 HP (52 kW) @ 5500 rpm (Varies slightly)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) with automatic crankcase breather

Fuel Type:

Premium Unleaded Gasoline, minimum 91 octane

Oil Type:

Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent motorcycle-specific oil.

Oil Capacity:

3.7 US quarts (3.5 liters) with filter change

Ignition Type:

Electronic, High-Performance Ignition Module

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Clutch Type:

Clutched, hydraulically actuated, wet multi-plate

Primary Drive Type:

Duplex chain, 34/46 ratio

Final Drive Type:

Belt, 32/66 ratio (70000223 belt)

Gear Ratios:

1st: 9.315, 2nd: 6.650, 3rd: 4.948, 4th: 3.841, 5th: 3.210, 6th: 2.790

Transmission Oil Type:

Harley-Davidson Formula + (or Syn3) in transmission and primary chain case

Transmission Oil Capacity:

4.0 US quarts (3.8 liters) for transmission and primary chain case

📐 Dimensions

Length:

93.3 in. (2370 mm)

Width:

37.6 in. (955 mm)

Height:

57.1 in. (1450 mm)

Wheelbase:

63.5 in. (1612 mm)

Ground Clearance:

5.1 in. (130 mm)

Dry Weight:

763 lbs (346 kg)

Wet Weight:

Approx. 820 lbs (372 kg) (Varies with fluids and accessories)

Gvwr:

1360 lbs (617 kg)

Saddlebag Capacity:

Approximately 2.2 cu ft (0.062 m³) total

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycles typically do not undergo standardized automotive crash testing like cars)

Braking System:

Hydraulic disc brakes, front and rear, with ABS (Anti-lock Braking System) as standard equipment for this model year.

Lighting:

Halogen headlight, LED taillight and brake light, turn signals.

Chassis Design:

Steel frame providing rigidity and stability.

Tire Specifications:

Front: MT90B16 (72H), Rear: MU85B16 (77H) - Specific tire brands/models may vary by original equipment and owner preference.

💡 Technology Features

Audio System:

Standard AM/FM/Weatherband radio with CB/Intercom capability and 25-watt per channel amplifier, two speakers (locations vary by fairing/windshield configuration). May have CD player depending on specific trim options.

Cruise Control:

Electronic cruise control is standard on the FLHRC model.

ABS:

Anti-lock Braking System (ABS) is standard for 2009 models.

Diagnostic Port:

Features a diagnostic connector for electronic troubleshooting and data retrieval, as detailed in the manual.

🔧 Maintenance

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Primary Chain Case Oil:

Every 10,000 miles (16,000 km) or annually.

Transmission Oil:

Every 10,000 miles (16,000 km) or annually.

Spark Plug Replacement:

Every 10,000 miles (16,000 km)

Drive Belt Inspection:

Every 5,000 miles (8,000 km)

Brake Fluid Type:

DOT 4, Harley-Davidson High Performance DOT 4 Brake Fluid recommended.

Clutch Fluid Type:

DOT 4, Harley-Davidson High Performance DOT 4 Brake Fluid recommended (if hydraulic clutch).

Common Problems 2009:

Potential for oil leaks (common in older models, but service manual will cover seal replacement), clutch lever adjustment, charging system issues (stator/regulator), exhaust leaks, and ABS sensor issues. The manual will guide diagnosis and repair for these.

Oil Filter Pnp:

Harley-Davidson OEM: 63731-09, 63731-09A (compatible) or aftermarket equivalents like Hiflofiltro HF204.

📚 Vehicle History

Brand Origin:

Founded in Milwaukee, Wisconsin, USA, in 1903. Longest continuously produced motorcycle brand in the world.

Road King Lineage:

The Road King line began in 1994, offering a classic styling with a removable windscreen and large saddlebags, distinguishing it from the bat-wing fairing touring models.

Classic Variant:

The 'Classic' designation typically signifies more retro styling elements, such as leather-look saddlebags and chrome accents, often including a larger windshield.

Manufacturing Location:

Various Harley-Davidson plants, primarily in the USA.

Model Year Introduction:

The FLHR (Road King) was introduced in 1994. The FLHRC Road King Classic variant was introduced in 1998.

🏆 Awards & Recognition

Industry Standing:

Harley-Davidson motorcycles, particularly the touring models, are consistently ranked highly for comfort, build quality, and rider satisfaction in their segment. The Road King Classic is a perennial favorite for its blend of classic aesthetics and touring capability.