Market Position:
Premium touring motorcycle, positioned as a classic cruiser with modern technology, appealing to riders who value heritage, comfort, and long-distance capability.
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, or those who want to better understand their motorcycle's operation and communicate effectively with mechanics.
Competitive Analysis:
Competes with other large-displacement cruiser touring motorcycles from brands like Indian, Honda (Gold Wing), and potentially some European touring models, though often distinguished by its iconic V-twin engine and American cruiser aesthetic.
Key Features:
Classic styling with leather-look saddlebags, chrome accents, large fairing with windshield, comfortable two-up seating, powerful V-twin engine, rider-focused ergonomics for long-distance touring.
Styling Elements:
Distinctive 'Classic' styling includes wire-spoke wheels, whitewall tires (optional/standard depending on specific package), wide whitewall tire option on certain years/trims, and often a more extensive use of chrome.
Coverage Areas:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams
Page Count:
Hundreds of pages (precise count not specified, but implied to be comprehensive)
Manual Type:
Factory Service Repair Manual
Manual Origin:
Actual Genuine Factory Service Manual (NOT 3rd party)
Language Clarity:
Written in clear English, suitable for a wide range of user technical abilities.
Delivery Method:
Digital Download (link provided post-payment)
Systems Covered:
Engine (EFI, ignition, lubrication, cooling, performance tuning), Drivetrain (clutch, transmission, primary drive, final drive), Chassis (frame, suspension, steering, wheels, tires), Brakes (hydraulic systems, components), Electrical System (charging, starting, lighting, instruments, ignition, EFI components, wiring), Fuel System (fuel tank, fuel pump, injectors, fuel filter, EFI control module), Bodywork and Trim, Diagnostic Procedures.
Engine Management:
Detailed understanding and diagnosis of engine management systems, including sensor inputs, ECM operation, and fuel delivery strategies.
Chassis Systems:
Detailed coverage of frame construction, steering head bearings, fork assembly, rear shock absorbers, and wheel alignment.
Fuel Delivery And Control:
In-depth coverage of fuel injectors, fuel pump operation, pressure regulator, and the electronic control module (ECM) for optimal fuel delivery.
Brake System Maintenance:
Covers hydraulic brake system bleeding, pad replacement, caliper service, and inspection of brake lines and master cylinders.
Electrical System Diagnostics:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams for ease of use in diagnosing electrical issues.
Procedures Included:
Routine maintenance, preventative maintenance, troubleshooting of all major systems, component diagnosis, repair procedures (engine, transmission, brakes, electrical), disassembly and reassembly instructions, torque specifications, wiring diagram analysis, diagnostic tests, common fault fixes.
Wiring Diagram Tracing:
Comprehensive wiring diagrams provided to trace circuits, diagnose electrical faults, and understand component interconnections.
Part Identification And Inspection:
Detailed illustrations and 'enlarged insets' to help identify and examine parts during repair procedures.
Repair Procedures:
Step-by-step instructions for rebuilding and restoring various components, including detailed disassembly and reassembly guidance.
Engine Fault Diagnosis:
Guidance on diagnosing engine fault symptoms, using diagnostic codes (if applicable to the system), and systematic troubleshooting approaches.
Common Fixes And Advice:
Provides knowledge of common fixes, enabling owners to communicate specific repair needs to mechanics and potentially save on labor costs.
Technical Depth:
Comprehensive, covering factory-trained technician level knowledge, from basic maintenance to advanced diagnostics and repair. Includes 'secret techniques' for part testing and diagnostic approaches. Detailed step-by-step instructions with illustrations.
Diagnostic Troubleshooting Guide:
Advanced troubleshooting guide included to assist in diagnosing and correcting complex problems.
Searchable Text:
Yes (inherent to PDF format, facilitating quick information retrieval)
Compatibility:
Works on all PC-based Windows operating systems and Mac.
Print Quality:
High resolution, printable entire manual or selected pages.
Usability:
Print any page or the entire manual, allowing for physical copies for workshop use.
Page Organization:
Numbered table of contents for quick navigation to specific information.
Binding Type:
Digital Download (Printable)
Paper Type:
N/A (Digital, user prints on desired paper)
Engine Type:
V-Twin, Twin-Cam 88
Displacement:
1449cc (88 cubic inches)
Fueling:
Electronic Sequential Port Fuel Injection (ESPFI)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1 (typical)
Valve Train:
Overhead valve (OHV), 2 valves per cylinder
Horsepower:
Approximately 65-70 HP (at crankshaft, estimated)
Torque:
Approximately 86 ft-lbs @ 3200 RPM (at crankshaft, estimated)
Power Delivery Characteristics:
Torquey low-end power ideal for cruising, with a broad powerband suitable for long-distance riding.
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
5.0 U.S. gallons (18.9 L)
Idle Speed:
Specification provided in manual, typically around 950-1050 RPM for optimal performance.
Safety Ratings:
Not applicable in the same way as automotive vehicles; compliance with relevant motorcycle safety standards (e.g., FMVSS for lighting, brakes).
Active Features:
Hydraulic disc brakes (front and rear), self-canceling turn signals, hazard warning lights, large mirrors.
Passive Features:
Robust frame construction, rider-controlled lighting, horn, engine braking.
Infotainment System:
Typically a basic AM/FM radio with CD player, often integrated into the fairing. Some models may have optional CB radio and intercom.
Audio System Features:
Stereo system with AM/FM tuner, potentially single-disc CD player, and weatherband reception.
Driver Assistance Features:
Cruise Control (standard on FLHRCI), electric start, self-canceling turn signals.
Connectivity Features:
Limited connectivity by modern standards. Primarily focused on audio output. No Bluetooth or USB ports typically.
Initial Service:
1,000 miles (1600 km) - typically includes engine oil and filter change, inspection of critical components.
Subsequent Service:
Every 5,000 miles (8,000 km) or annually - includes oil change, filter replacement, inspection of brakes, tires, belts, chain (if applicable), and other critical systems. Specific intervals for spark plugs, air filter, and transmission/primary fluids may vary.
Tire Pressure Checks:
Recommended to check tire pressure regularly, typically before each ride, and at least weekly. Specific pressures found in owner's manual or on vehicle placard.
Engine Oil Type:
Harley-Davidson® SYN3™ Full Synthetic Motorcycle Oil (or equivalent SAE 20W-50, API CI-4)
Engine Oil Capacity:
3.5 U.S. quarts (3.3 L) with filter change
Primary Chain Case Fluid Type:
Harley-Davidson® Primary Chain Case Oil (or equivalent API GL-4, SAE 80W-90)
Primary Chain Case Fluid Capacity:
2.6 U.S. quarts (2.5 L)
Transmission Fluid Type:
Harley-Davidson® transmission lubricant (or equivalent API GL-4, SAE 80W-90)
Transmission Fluid Capacity:
1.0 U.S. quarts (0.95 L)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Cooling System Type:
Air-cooled (no coolant to specify)
Shock ABSorber Oil:
N/A (typically sealed units, replacement if worn)
Known Issues:
Potential for early Twin Cam engines to experience oil blow-by or premature cam chain tensioner wear (often addressed with upgraded components). Primary chain adjustment can be critical. Electrical connectors can be susceptible to corrosion in humid environments. Battery maintenance is crucial for reliable starting. Fuel system components (injectors, pump) can require cleaning or replacement over time.
Electrical System Common Points:
Focus on proper connector sealing and terminal cleaning to prevent intermittent issues common on older Harley models.
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines, distinctive styling, and strong rider community. The brand embodies freedom, individuality, and the open road.
Model Evolution:
The Road King line, introduced in 1994, represents a blend of classic styling reminiscent of pre-war touring motorcycles with modern powertrain and suspension. The FLHRCI designation specifically denotes the Classic model with fuel injection and the Cruise Control option.
Production Era:
The Twin Cam 88 engine (1449cc) was produced from 1999 to 2006 for most Harley-Davidson models. The FLHRCI Road King Classic specifically utilized this engine for the 2006 model year.
