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Harley Davidson FLHT Electra Glide Standard Motorcycle 2005 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHT Electra Glide Standard Year: 2005 Codes Vin Prefix: 1HD1... 👋 Introduction Market Position Segment: Full-size touring motorcycle, a flagship model in Harley-Davidson's...
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类型: Motorcycle
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斯库: 503343
Harley Davidson FLHT Electra Glide Standard Motorcycle 2005 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHT Electra Glide Standard
Year:
2005
Codes
Vin Prefix:
1HD1...
👋 Introduction
Market Position
Segment:
Full-size touring motorcycle, a flagship model in Harley-Davidson's lineup.
Competitive Analysis
Competitors:
Primarily competes with other large displacement V-twin touring motorcycles from brands like Honda (Gold Wing), Indian, and potentially some European touring models, though Electra Glide's cruiser roots give it a distinct identity.
Key Features
Touring Capability:
Designed for long-distance comfort and carrying capacity, featuring large fairings for wind protection and saddlebags for luggage.
Heritage:
Builds upon decades of Electra Glide lineage, representing American motorcycle touring tradition.
User Experience:
Known for its relaxed riding position, V-twin rumble, and substantial road presence.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Electrical System:
Yes
Chassis And Suspension:
Yes
Braking System:
Yes
Bodywork And Fairings:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Wheels And Tires:
Yes
Maintenance Procedures:
Yes
Troubleshooting:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
Hundreds (specific count not provided, but typical for a factory service manual)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, piston, rings, cylinders, crankshaft, camshafts, valve train, oil pump, primary drive, clutch.
Fuel And Ignition:
Fuel injection system (EFI), throttle body, sensors, ignition system, spark plugs, coils, fuel pump, fuel filter.
Transmission And Drivetrain:
Gearbox assembly, shift mechanisms, drive belt, primary drive, clutch operation and service.
Electrical System:
Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting (headlights, taillights, turn signals), instrumentation, horn, ECU.
Chassis And Suspension:
Frame inspection and repair, front fork (damper, seals, oil), rear shock absorbers, swingarm, wheel bearings.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake pads, brake fluid specifications and bleeding procedures.
Body And Trim:
Fairings, saddlebags, windshield, seat, fenders, fuel tank removal and installation, chrome components.
Cooling System:
Oil cooling system (if applicable), oil cooler, oil lines, oil filter replacement.
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, chain/belt adjustment, tire pressure checks, brake fluid checks.
Routine Service:
Scheduled maintenance, tune-ups, component checks, fluid flushes.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable).
Disassembly And Reassembly:
Step-by-step instructions for component removal, service, and reinstallation.
Repair And Rebuild:
Detailed instructions for repairing worn or damaged components, including engine and transmission rebuilds.
Electrical Diagnostics And Repair:
Using wiring diagrams to diagnose electrical faults, component testing, wiring harness repair.
Suspension And Steering Service:
Fork seal replacement, shock absorber service, steering head bearing adjustment.
Brake System Service:
Pad replacement, caliper service, brake line replacement, fluid bleeding.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF (standard for downloadable manuals, highly searchable and zoomable)
Print Quality
Quality:
High-resolution digital scans providing clear text, images, and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download - user chooses print quality)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated OHV, 2 valves per cylinder
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
Approximately 65-70 HP (at crankshaft, estimated)
Torque:
Approximately 86 ft-lbs @ 3200 RPM (estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition
Ignition System:
Crankshaft position sensor, coil-on-plug ignition
Lubrication
Oil Capacity:
3.0 quarts (2.8 liters) with filter change
Oil Type:
Harley-Davidson 20W-50 Synthetic (or equivalent API SG or higher, JASO FD/FE rated for primary chaincase lubricant).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, sequential manual
Optional
Optional Transmission:
N/A (standard 5-speed)
Features
Primary Drive:
Duplex chain, 1.453 ratio
Final Drive:
Belt drive, 3.15:1 ratio
Clutch:
Wet, multi-plate, 9-plate primary drive clutch, diaphragm spring
Fluid Specs
Transmission Oil Type:
Harley-Davidson Formula+ or Syn3 (SAE 50) primary/transmission lubricant
Fluid Capacity
Transmission Oil Capacity:
24 fl oz (0.7 liters)
📐 Dimensions
Exterior
Length:
93.3 in (2370 mm)
Width:
39.5 in (1003 mm)
Height:
53.5 in (1359 mm)
Wheelbase:
63.5 in (1613 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
709 lbs (322 kg)
Wet Weight:
765 lbs (347 kg) (estimated, with fluids)
Gvwr:
1260 lbs (571 kg)
Payload Capacity:
495 lbs (224 kg) (estimated)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft total (estimated)
🛡️ Safety Features
Ratings
Safety Certification:
Meets all applicable US EPA and DOT regulations for motorcycles of this era.
Active Features
Brakes:
Dual front disc brakes, single rear disc brake. ABS not typically standard on 2005 FLHT models, but availability could vary by market or optional packages.
Suspension:
Adjustable front forks and rear air-adjustable suspension for ride comfort and handling.
Passive Features
Lighting:
Halogen headlight, integrated front and rear turn signals, brake light.
Wind Protection:
Full fairing and windshield provide significant rider protection from wind and elements.
Ergonomics:
Comfortable, upright riding posture designed for long-distance travel.
💡 Technology Features
Infotainment
Audio System:
Features an AM/FM stereo with CB radio and Intercom capabilities (integrated into the fairing). Cassette player might be present on some units, with CD options available on higher trims or as aftermarket upgrades.
Driver Assistance
Cruise Control:
Cruise control is often a standard feature on Electra Glide models, enhancing long-distance comfort. This manual would detail its operation and any troubleshooting.
Connectivity
Auxiliary Input:
May feature auxiliary input for portable music players, depending on specific options. (Note: Not all 2005 models had this standard).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) - includes engine oil and filter change, primary chaincase lubricant change, inspection of all critical fasteners, brakes, tires, and controls.
Regular Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first. Includes engine oil and filter change.
Primary Lube Change:
Every 10,000 miles (16,000 km) or annually, whichever comes first.
Spark Plugs:
Inspect every 10,000 miles (16,000 km), replace as needed (typically around 20,000-30,000 miles).
Drive Belt:
Inspect tension every 5,000 miles (8,000 km), replace as needed (typically 50,000+ miles).
Brake Fluid:
Flush and replace every 2 years, or as needed based on condition.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (20W-50 Full Synthetic) or equivalent Harley-Davidson approved 20W-50 motorcycle oil.
Primary Chaincase Lubricant:
Harley-Davidson Formula+ or SYN3 (SAE 50) primary/transmission lubricant.
Brake Fluid:
DOT 4 brake fluid (for models without ABS) / DOT 5.1 (for models with ABS, if applicable).
Fork Oil:
Harley-Davidson genuine fork oil or equivalent (e.g., Bel-Ray, Spectro) of appropriate viscosity, typically 10W or 15W, depending on rider preference and model specifics.
Known Issues
Cam Chain Tensioners:
Early Twin Cam engines (pre-2007) are known for wear on the hydraulic cam chain tensioners, which can lead to engine noise and potential failure. Upgraded tensioners or a conversion to the later style is a common modification.
Crankshaft Runout:
Some early Twin Cam engines can exhibit excessive crankshaft runout, which can stress internal components. Diagnosing this requires specialized tools and expertise.
Charging System:
The stator and regulator/rectifier can be points of failure, especially after many miles or under heavy electrical load. The manual will detail testing procedures.
Weather Seals:
Fairing and saddlebag seals can degrade over time, leading to leaks. The manual will provide guidance on removal and replacement.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Electra Glide Lineage:
The Electra Glide nameplate has been in continuous production since 1965, evolving from early Shovelhead models to the modern touring platforms of today. The FLHT Standard represents a core, unadorned touring model.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (Harley-Davidson facilities).
Model Year Introduction:
The Electra Glide model was introduced in 1965, becoming a staple of the Harley-Davidson touring line.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently recognized as a benchmark in the American touring motorcycle segment for its comfort, reliability, and iconic styling.
Ratings
Owner Satisfaction:
Harley-Davidson motorcycles, particularly the touring models, generally score well in owner satisfaction surveys, often due to brand loyalty and the riding experience.
Certifications
Industry Standards:
Manufactured to meet or exceed industry standards for motorcycle safety and performance.
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