Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
Segment:
Full-size touring motorcycles, emphasizing long-distance comfort and amenities.
Value Proposition:
Provides essential information for cost-effective vehicle maintenance and repair, saving money on dealership services.
Completeness:
100% complete and intact, no missing or corrupt pages/sections.
Accessibility:
Instant download, accessible on multiple devices, can be saved to hard drive or burned to CD-ROM.
Specific Models:
FLHR Road King, FLHRC Road King Classic, FLHR Road King Shrine, FLTRX Road Glide Custom, FLHX Street Glide, FLHTK Electra Glide Ultra Limited, FLHT Electra Glide Standard, FLHTC Electra Glide Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU Ultra Classic Electra Glide Shrine, FLHTCU Ultra Classic Electra Glide with sidecar, FLHXSE Street Glide, FLHTCUSES Ultra Classic Electra Glide, FLHXXX Street Glide Trike, FLHTCUTG Tri Glide Ultra Classic
Type:
Service Repair Manual
Requirements:
Adobe PDF Reader
Engine:
Complete teardown, rebuild, maintenance, troubleshooting, diagnostics, performance tuning
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes, bodywork
Drive Train:
Primary drive, clutch, transmission (gearbox), final drive (belt/chain)
Fuel System:
Fuel injection (EFI), fuel pump, fuel filter, throttle body, sensors
Electrical:
Ignition system, lighting, charging system (alternator, stator, regulator/rectifier), battery, starting system, instrumentation, wiring harnesses, diagnostic codes
Bodywork And Accessories:
Fairings, saddlebags, tour-paks, seats, handlebars, controls, and cosmetic components.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication
Repair:
Complete disassembly and reassembly, component repair, part replacement
Troubleshooting:
System diagnostics, fault finding, common problems and solutions
Diagnostics:
Systematic troubleshooting procedures, fault code identification, sensor testing, and electrical system diagnostics.
Part Diagrams:
Illustrative part diagrams to identify components and aid in assembly/disassembly.
Level:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
Visuals:
Hundreds of detailed illustrations, diagrams, and photographs.
Specifications:
Includes torque specifications, clearances, fluid capacities, electrical values.
Wiring Schematics:
Detailed wiring diagrams for all electrical systems, crucial for troubleshooting and repairs.
Special Sections:
Appendix A: Connector Repair, Appendix B: Wiring Diagrams, Appendix C: ABS (Anti-lock Braking System), Appendix D: Conversions, Appendix E: Glossary.
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android devices.
Features:
Bookmarked, searchable, zoomable, printable pages.
Type:
Digital Download (PDF format)
Not Applicable:
N/A (Digital)
Engine Family:
Harley-Davidson Twin Cam 96 (1584cc) and Twin Cam 103 (1690cc) for some touring models, depending on specific sub-model.
Bore Stroke:
Typically 3.75 in x 4.38 in (95.25 mm x 111.25 mm) for Twin Cam 96.
Compression Ratio:
Typically 9.2:1 for Twin Cam 96.
Injection Type:
Electronic Sequential Port Fuel Injection (ESPFI).
System:
Air-cooled, with oil cooling for some components/models.
Description:
Air-cooled, Twin Cam V-twin engines, known for their distinctive rumble and torque delivery.
Audio System:
Many touring models are equipped with integrated audio systems (radio, CD/MP3 player, CB, intercom) with handlebar controls. Specific troubleshooting and repair information included.
Cruise Control:
Standard on most touring models. Service and troubleshooting information available.
Diagnostics:
On-board diagnostics (OBD) system for fault code retrieval. Manual provides access to diagnostic procedures and code interpretation.
Oil Change:
Typically every 5,000 miles or annually, whichever comes first. Refer to manual for exact intervals and conditions.
Transmission Primary Chain Case Oil Change:
Refer to manual for specific intervals.
Rear Drive Belt Inspection:
Regular inspection for wear and tension is critical. Refer to manual for mileage intervals.
Engine Oil:
Refer to manual for specific Harley-Davidson recommended engine oil grades and specifications (e.g., SAE 20W-50, meeting Harley-Davidson specifications).
Primary Chain Case Fluid:
Refer to manual for specific Harley-Davidson recommended fluid specifications.
Transmission Fluid:
Refer to manual for specific Harley-Davidson recommended transmission fluid specifications.
Brake Fluid:
DOT 4 recommended for most Harley-Davidson models. Refer to manual for exact specification.
Coolant:
Not applicable for air-cooled engines. Check manual for specific oil cooler systems if equipped.
Common Wear Items:
Clutch plates, drive belts, brake pads, wheel bearings, suspension components.
Potential Electrical Concerns:
Wiring harness integrity, battery charging system performance (stator, regulator/rectifier), sensor issues. Detailed diagnostics covered in the manual.
Timing Chain Tensioner:
Hydraulic tensioners for the timing chain have been a point of attention for Twin Cam engines; inspection and replacement procedures are vital. (Covered in manual)
Legacy:
Harley-Davidson boasts a long and storied history in motorcycle manufacturing, particularly known for its V-twin engines and cruiser/touring platforms.
Touring Line:
The FL Touring platform has evolved significantly over decades, emphasizing comfort, carrying capacity, and long-distance riding.
Manufacturing Location:
Primarily manufactured in the United States.
